IP Library Granted Patent US 7,939,750
Granted Patent B2
US 7,939,750 · App. 11/781,011 · Granted May 10, 2011

Polymer solar cell and method of manufacturing the same

Assignees: Samsung Electronics Co., Ltd.; Seoul National University Industry Foundation
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Quick Facts
Patent No.
US 7,939,750
App. No.
11/781,011
Granted
May 10, 2011
Kind
B2
Abstract

Disclosed herein are a polymer solar cell, comprising a substrate, a first electrode, a hole injection layer, a photoactive layer, and a second electrode, characterized in that an electron-accepting layer is formed between the photoactive layer and the second electrode, and a method of manufacturing the polymer solar cell. The polymer solar cell comprises an electron-accepting layer between the photoactive layer and the second electrode, thereby assuring excellent power conversion efficiency. Furthermore, high power conversion efficiency can also be attained in a low-temperature thermal annealing process.

Claims (28)

1. A polymer solar cell, comprising:

a substrate; and

a first electrode comprising a conductive layer positioned on the substrate;

a hole injection layer positioned on the first electrode;

a photoactive layer positioned on the hole injection layer;

an electron-accepting layer positioned on the photoactive layer;

a buffer layer positioned on the electron-accepting layer; and a second electrode,

wherein the photoactive layer is a blend layer comprising a conductive polymer and an electron acceptor, and wherein an electron-accepting layer comprises a C60-C70 fullerene derivative; and wherein the buffer layer comprises LiF.

2. The polymer solar cell of claim 1 , wherein the electron-accepting layer further comprises PCBM ([6,6]-phenyl-C 61 butyric acid methyl ester).

3. The polymer solar cell of claim 1 , wherein the electron-accepting layer has a thickness of about 0.1 to about 10 nm.

4. The polymer solar cell of claim 1 , wherein the hole injection layer comprises material selected from the group consisting of PEDOT-PSS (poly(3,4-ethylenedioxythiophene))-(poly(styrenesulfonate)), polyaniline-CSA, pentacene, Cu-PC (copper phthalocyanine), P3HT (poly(3-hexylthiophene), polysiloxane carbazole, polyaniline, polyethylene oxide, (poly(1-methoxy-4-(O-disperse Red 1)-2,5-phenylene-vinylene), polyindole, polycarbazole, polypyridiazine, polyisothianaphthalene, polyphenylene sulfide, polyvinylpyridine, polythiophene, polyfluorene, polypyridine, and derivatives thereof, and; a combination comprising at least one of the foregoing.

5. The polymer solar cell of claim 4 , wherein the hole injection layer has a thickness of about 5 to about 2000 nm.

6. The polymer solar cell of claim 1 , wherein the conductive polymer is one or more selected from a group consisting of P3HT (poly(3-hexylthiophene), polysiloxane carbazole, polyaniline, polyethylene oxide, (poly(1-methoxy-4-(O-disperse Red 1)-2,5-phenylene-vinylene), polyindole, polycarbazole, polypyridiazine, polyisothianaphthalene, polyphenylene sulfide, polyvinylpyridine, polythiophene, polyfluorene, polypyridine, and derivatives thereof, and; a combination comprising at least one of the foregoing conductive polymers.

7. The polymer solar cell of claim 1 , wherein the electron acceptor is selected from a group consisting of fullerene or derivatives thereof, nanocrystals, carbon nanotubes, carbon nanorods, carbon nanowires and; a combination comprising at least one of the foregoing electron acceptors.

8. The polymer solar cell of claim 6 , wherein the conductive polymer is P3HT.

9. The polymer solar cell of claim 7 , wherein the electron acceptor is PCBM.

10. The polymer solar cell of claim 1 , wherein the conductive polymer and the electron acceptor are mixed at a weight ratio of about 1:0.8 to about 1:1.2.

11. The polymer solar cell of claim 10 , wherein the conductive polymer and the electron acceptor are mixed at a weight ratio of about 1:0.8.

12. The polymer solar cell of claim 1 , wherein the second electrode comprises metals selected from the group consisting of, including magnesium, calcium, sodium, potassium, titanium, indium, yttrium, lithium, aluminum, silver, tin, lead, and; a combination comprising at least one of the foregoing metals.

13. The polymer solar cell of claim 1 , wherein the second electrode is aluminum.

14. A method of manufacturing a polymer solar cell, comprising:

forming a hole injection layer on a substrate comprising a conductive layer;

forming a photoactive layer on the hole injection layer, wherein the photoactive layer is a blend layer comprising a conductive polymer and an electron acceptor;

performing thermal annealing;

forming an electron-accepting layer on the photoactive layer;

forming a buffer layer on the electron accepting layer; wherein the buffer layer comprises LiF; and

forming a second electrode on the buffer layer.

15. The method of claim 14 , wherein the thermal annealing is performed at about 80 to about 110° C.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2016
From: SAMSUNG SDI CO., LTD.; SAMSUNG ELECTRONICS CO., LTD.; SEOUL NATIONAL UNIVERSITY INDUSTRY FOUNDATION
To: SEOUL NATIONAL UNIVERSITY R&DB FOUNDATION
Reel/Frame 039090/0029 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE TO REFLECT 50% INTEREST TRANSFERRED BETWEEN BOTH ASSIGNEES PREVIOUSLY RECORDED AT REEL: 026592 FRAME: 0052. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 6, 2016
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG SDI CO., LTD.; SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 039937/0948 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2011
From: SAMSUNG ELECTRONICS CO., LTD.
To: SAMSUNG SDI CO. LTD.
Reel/Frame 026592/0052 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2007
From: SOHN, BYUNG HEE; PARK, SANG CHEOL; DOO, SEOK GWANG; KIM, JI YOUNG; ROH, SEUNG OOK; LEE, CHANG HEE
To: SAMSUNG ELECTRONICS CO., LTD.; SEOUL NATIONAL UNIVERSITY INDUSTRY FOUNDATION
Reel/Frame 019585/0739 →
Priority Claims (1)
KR 10-2007-0001367 · Jan 5, 2007 · national
Continuity (1)
Related Publication 20080163927A1 · Jul 10, 2008