IP Library Granted Patent US 8,524,308
Granted Patent B2
US 8,524,308 · App. 11/794,305 · Granted Sep 3, 2013

Processed tea leaf product obtained by extrusion

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Quick Facts
Patent No.
US 8,524,308
App. No.
11/794,305
Granted
Sep 3, 2013
Kind
B2
Abstract

The present invention provides a technique for producing a tea wherein water-insoluble components of tea leaves have been made soluble in water and the natural umami components inherent to tea leaves have been increased. It also provides a technique for manufacturing a tea-based alcoholic drink which has “tea leaf-origin aroma”, “umami and body” and “mild alcoholic aftertaste” in a good balance. Tea leaves are processed with an extruder at a temperature of 80 to 150° C. and under a pressure of 0.2 to 30 MPa for 5 to 600 sec while supplying 1 to 100 parts by weight, per 100 parts by weight of the tea leaves, of water or an aqueous sugar solution, Thus, a processed tea leaf product is stably produced while avoiding blowout from the outlet. A tea extracted from this processed tea leaf product shows a significantly improved taste.

Claims (9)

1. A method of producing a processed tea leaf product comprising extruder processing tea leaves under a pressure with an extruder, wherein a maximum temperature in a cylinder of the extruder during the extruder processing is 80° C. to 130° C., wherein the extruder processing is conducted by supplying (1) the tea leaves and (2) an aqueous sugar solution without any additional additive, and wherein a maximum pressure in the cylinder during the extruder processing is 0.2 MPa to 30 MPa, and wherein the extruder processing is conducted while supplying 1 to 100 parts by weight of the aqueous sugar solution, per 100 parts by weight of the tea leaves.

2. The method according to claim 1 , wherein the processed product has a water-soluble protein content that is higher by 5% or more compared with tea leaves that are not subjected to the extruder processing.

3. The method according to claim 1 , wherein the processed tea leaf product has a water-soluble protein content that is higher by 0.1% or more compared with a processed tea leaf product that is produced by subjecting tea leaves to the extruder processing while supplying sugar-free water to the tea leaves.

4. The method according to claim 1 , wherein a concentration of the aqueous sugar solution is 0.01% to 38%.

5. The method according to claim 1 , wherein a sugar contained in the aqueous sugar solution is a monosaccharide, a disaccharide or an oligosaccharide.

6. A method of producing a tea drink comprising the steps of producing a processed tea leaf product by extruder processing tea leaves under a pressure with an extruder, wherein a maximum temperature in a cylinder of the extruder during the extruder processing is 80° C. to 130° C., wherein the extruder processing is conducted by supplying (1) the tea leaves and (2) an aqueous sugar solution without any additional additive, wherein a maximum pressure in the cylinder during the extruder processing is 0.2 MPa to 30 MPa, and extracting the processed tea leaf with a solvent to give a tea drink, and

wherein the extruder processing is conducted while supplying 1 to 100 parts by weight of the aqueous sugar solution, per 100 parts by weight of the tea leaves.

7. The method according to claim 6 , wherein a concentration of the aqueous sugar solution is 0.01% to 38%.

8. The method according to claim 6 , wherein a sugar contained in the aqueous sugar solution is a monosaccharide, a disaccharide or an oligosaccharide.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2013
From: SUNTORY HOLDINGS LIMITED
To: SUNTORY BEVERAGE & FOOD LIMITED
Reel/Frame 030881/0859 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2009
From: SUNTORY LIMITED
To: SUNTORY HOLDINGS LIMITED
Reel/Frame 022653/0665 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2007
From: NAGAO, KOJI; NAKAHARA, KOICHI; MAKI, HIDEKI; KIMURA, MIKA
To: SUNTORY LIMITED
Reel/Frame 019534/0857 →