IP Library Granted Patent US 9,190,647
Granted Patent B2
US 9,190,647 · App. 11/795,265 · Granted Nov 17, 2015

Nonaqueous electrolyte secondary battery with high temperature and storage characteristics

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Quick Facts
Patent No.
US 9,190,647
App. No.
11/795,265
Granted
Nov 17, 2015
Kind
B2
Abstract

In the non-aqueous electrolyte secondary battery of the present invention, the separator includes a heat-resistant resin having chlorine atoms as an end group and the positive electrode active material includes a lithium-containing complex oxide containing aluminum atoms in its composition. Even if the chlorine atoms are liberated into the non-aqueous electrolyte, aluminum contained in the positive electrode active material is selectively leached into the non-aqueous electrolyte, thereby suppressing the leaching of other component elements. Consequently, there can be obtained a non-aqueous electrolyte secondary battery excellent in safety and high temperature storage characteristics.

Claims (24)

1. A non-aqueous electrolyte secondary battery comprising a positive electrode including a positive electrode active material, a negative electrode including a negative electrode active material, a non-aqueous electrolyte, and a separator, wherein

said separator comprises a first porous film including a heat resistant resin having chlorine atoms only as an end group, wherein the separator is fabricated by applying a solution comprising the heat resistant resin dissolved in a polar solvent onto a second porous film, and then drying,

said positive electrode active material comprises a lithium-containing composite oxide containing aluminum atoms in the composition thereof, and

said lithium-containing composite oxide is represented by a following formula:

Li x M 1−y Al y O 2   (1)

where 1 ≦x ≦1.05, 0.001 ≦y≦0.2, and M is at least one selected from the group consisting of Co, Ni, Mn and Mg,

said heat resistant resin comprises at least one selected from the group consisting of aramid and polyamideimide, and

an amount of chlorine included in said separator is 300 to 3000 μg per 1 g of said separator.

2. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein said separator comprises the first porous film laminated on the second porous film and the second porous film comprises a polyolefin.

3. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein said second porous film comprises a polyolefin and said first porous film further comprises a filler.

4. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein said lithium-containing composite oxide is represented by a following formula:

Li a Co 1−b−c Mg b Al c O 2   (2)

where 1≦a≦1.05, 0.005≦b≦0.1, and 0.001≦c≦0.2.

5. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein said lithium-containing composite oxide is represented by a following formula:

Li a Ni 1−b−c Co b Al c O 2   (3)

where 1≦a≦1.05, 0.1≦b≦0.35, and 0.001≦c≦0.2.

6. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein said lithium-containing composite oxide is represented by a following formula:

Li a Ni 1-(b+c+d) Mn b Co c Al d O 2   (4)

where 1≦a≦1.05, 0.1 ≦b≦0.5, 0.1≦c≦0.5, 0.001≦d≦0.2, and 0.2≦b+c+d≦0.75.

7. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein the heat distortion temperature of said heat resistant resin determined by a load deflection temperature measurement at 1.82 MPa is 260° C. or more.

8. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein the amount of chlorine included in said separator is 600 to 1800 μg per 1 g of said separator.

9. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein said heat resistant resin is aramid obtained by polymerizing paraphenylenediamine and terephthaloyl dichloride, and the amount of chlorine included in said separator is an amount of chlorine atoms contained in said aramid as an end group.

10. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein said heat resistant resin is polyamideimide obtained by dehydrating and cyclizing a polyamic acid obtained by polymerizing trimellitic anhydride monochloride and diamine, and the amount of chlorine included in said separator is an amount of chlorine atoms contained in said polyamideimide as an end group.

11. The non-aqueous electrolyte secondary battery in accordance with claim 1 , wherein said negative electrode active material comprises at least one selected from the group consisting of materials capable of forming an alloy with lithium, graphites, and silicon-based composite materials.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →