IP Library Granted Patent US 7,692,024
Granted Patent B2
US 7,692,024 · App. 11/800,172 · Granted Apr 6, 2010

Gas generant compositions

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Quick Facts
Patent No.
US 7,692,024
App. No.
11/800,172
Granted
Apr 6, 2010
Kind
B2
Abstract

A novel compound, used for example, as a gas generating fuel, is defined as a compound having the structural formula of R 3 —R 1 —R 2 , wherein R1 is a benzene ring with nitro substitution, R2 is a tetrazolyl group with a C—C bond to the benzene ring, and R3 is a tetrazolyl group with a C—C bond to the benzene ring. A method of making the compound is also provided. A gas generating composition containing the novel compound as a fuel, and an oxidizer is also provided. The novel compound is contained within a gas generant composition, within a gas generator. The gas generator may be contained within a gas generating system such as an airbag inflator or seat belt assembly, or more broadly within a vehicle occupant protection system.

Claims (23)

1. A compound defined as consisting of the structural formula of R 3 —R 1 —R 2 , wherein R1 is a benzene ring with nitro substitution, R2 is a tetrazolyl group with a C—C bond to the benzene ring, and R3 is a tetrazolyl group with a C—C bond to the benzene ring.

2. The compound of claim 1 wherein said compound is 2,3-Bis(tetrazolo)Nitro benzene.

3. The compound of claim 1 wherein said compound is 3,4-Bis(tetrazolo)Nitro benzene.

4. A composition comprising:

a first fuel defined as having the structural formula of R 3 —R 1 —R 2 , wherein R1 is a benzene ring with nitro substitution, R2 is a tetrazolyl group with a C-C bond to the benzene ring, and R3 is a tetrazolyl group with a C—C bond to the benzene ring, said first fuel provided at about 5-95 weight percent;

an oxidizer selected from basic metal nitrates, and, metal and nonmetal nitrates, chlorates, perchlorates, nitrites, oxides, and peroxides, said oxidizer provided at about 5-95 weight percent.

5. The composition of claim 4 further comprising:

a second fuel selected from carboxylic acids; amino acids; tetrazoles; triazoles; guanidines; azoamides; metal and nonmetal salts thereof; and mixtures thereof said second fuel provided at about 0.1-30 percent.

6. A gas generating system containing the compound of claim 1 .

7. A vehicle occupant protection system containing the compound 1.

8. A gas generating system containing the composition of claim 4 .

9. A vehicle occupant protection system containing the composition of claim 4 .

10. A composition containing the compound of claim 1 and an oxidizer.

11. A method of forming a compound comprising the steps of:

providing a sufficient amount of water within a reaction vessel;

providing a predetermined molar amount of a dicyano Nitrobenzene compound in the reaction vessel and mixing the contents;

providing a molar amount of zinc bromide, equivalent to that of dicyano Nitrobenzene, within the reaction vessel and continuing to mix;

providing a molar amount of sodium azide, about two to three hines that of dicyano Nitrobenzene, to the reaction vessel and continuing to mix;

mixing the contents of the vessel to create a solution, and refluxing; and

acidifying the solution to form a compound, said compound defined as having the structural formula of R 3 —R 1 —R 2 , wherein R1 is a benzene ring with nitro substitution, R2 is a tetrazolyl group with a C—C bond to the benzene ring, and R3 is a tetrazolyl group with a C—C bond to the benzene ring.

12. The compound formed by the method of claim 11 .

13. A gas generant composition containing an oxidizer and the compound formed by the method of claim 11 .

14. A gas generating system containing the compound formed by the method of claim 11 .

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded May 8, 2026
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 075554/0717 →
RELEASE OF SECURITY INTEREST Recorded Oct 12, 2021
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 057775/0726 →
SECURITY INTEREST Recorded Oct 12, 2021
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
Reel/Frame 057828/0411 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2018
From: TK HOLDINGS INC.
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 046173/0180 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Apr 17, 2018
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 045959/0305 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2007
From: GANTA, SUDHAKAR R.; WILLIAMS, GRAYLON K.; MILLER, CORY G.
To: TK HOLDINGS, INC.
Reel/Frame 019517/0295 →