Cylinder with reduced inertia variation and method
A plate cylinder includes a cylinder including a longitudinal axis and a centroid located at a geometric center of the cylinder. The cylinder also includes a slot for receiving both ends of a printing plate; the cylinder including a counter balance hole extending axially in the cylinder and being displaced from the longitudinal axis, the counter balance hole balancing the slot; and the cylinder including a mass balance hole extending axially in the cylinder and being displaced from the longitudinal axis, the mass balance hole balancing the plate cylinder. The cylinder further including at least one hole extending axially in the cylinder and being displaced from the longitudinal axis of the cylinder to reduce the variation in products of inertia as the plate cylinder rotates. A cylinder is also provided. A method is also provided.
1 . A method for designing a plate cylinder comprising the steps of:
selecting at least one location for at least one axially extending hole displaced from a longitudinal axis of a cylinder; and
selecting at least one size for the at least one axially extending hole;
the at least one location and at least one size reducing a variation in products of inertia as the plate cylinder rotates, as compared to a plate cylinder without the at least one axially extending hole.
2 . The method as recited in claim 1 further comprising the step of charting the products of inertia as the angle of rotation of the plate cylinder is changed.
3 . The method as recited in claim 1 further comprising the step of repeating the steps of selecting at least one location and selecting at least one size until the variation in products of inertia is less than or equal to a predetermined criterion.
4 . The method as recited in claim 3 wherein the products of inertia are constant.
5 . The method as recited in claim 3 further comprising the step of manufacturing a plate cylinder having at least one axially extending hole in the cylinder at the at least one location and of the at least one size.
6 . A plate cylinder comprising:
a cylinder including a longitudinal axis and a centroid located at a geometric center of the cylinder;
the cylinder including a slot for receiving both ends of a printing plate;
the cylinder including a counter balance hole extending axially in the cylinder and being displaced from the longitudinal axis, the counter balance hole balancing the slot;
the cylinder including a mass balance hole extending axially in the cylinder and being displaced from the longitudinal axis, the mass balance hole balancing the plate cylinder; and
the cylinder including at least one hole extending axially in the cylinder and being displaced from the longitudinal axis of the cylinder to reduce the variation in products of inertia as the plate cylinder rotates.
7 . The plate cylinder as recited in claim 6 wherein the slot is a lock-up slot receiving a lead end and a trail end of a printing plate.
8 . The plate cylinder as recited in claim 6 wherein the lock-up slot displaces the centroid from the geometric center.
9 . The plate cylinder as recited in claim 8 wherein the mass balance hole is positioned to shift the centroid back to the geometric center.
10 . The plate cylinder as recited in claim 6 wherein the at least one hole includes a first hole and a second hole, the first hole starting from a first end of the cylinder, the second hole starting from a second end of the cylinder.
11 . The plate cylinder as recited in claim 10 wherein the first hole and second hole are spaced apart along the longitudinal axis.
12 . The plate cylinder as recited in claim 11 wherein a space along the longitudinal axis between the first hole and second hole is between 0.25 and 0.50 inches.
13 . The plate cylinder as recited in claim 6 wherein the bending stiffness is balanced as the plate cylinder rotates.
14 . The plate cylinder as recited in claim 6 wherein a lock-up bar is inside the slot.
15 . The plate cylinder as recited in claim 6 wherein a counter weight bar is inside the counter balance hole.
16 . A cylinder comprising:
a cylinder including a longitudinal axis and a centroid located at a geometric center of the cylinder;
the cylinder including a mass balance hole extending axially in the cylinder and being displaced from the longitudinal axis, the mass balance hole balancing the cylinder; and
the cylinder including at least one hole extending axially in the cylinder and being displaced from the longitudinal axis of the cylinder to reduce the variation in products of inertia as the cylinder rotates.
17 . The cylinder as recited in claim 16 wherein the at least one hole includes a first hole and a second hole, the first hole starting from a first end of the cylinder, the second hole starting from a second end of the cylinder.
18 . The cylinder as recited in claim 17 wherein the first hole and second hole are spaced apart along the longitudinal axis.
19 . The cylinder as recited in claim 18 wherein a space along the longitudinal axis between the first hole and second hole is between 0.25 and 0.50 inches.
20 . The cylinder as recited in claim 16 wherein the bending stiffness is balanced as the cylinder rotates.