IP Library Granted Patent US 7,833,327
Granted Patent B2
US 7,833,327 · App. 11/814,950 · Granted Nov 16, 2010

Thermal insulator

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Quick Facts
Patent No.
US 7,833,327
App. No.
11/814,950
Granted
Nov 16, 2010
Kind
B2
Abstract

An adsorbent capable of adsorbing gas low in activity such as nitrogen is used, and a thermal insulator high in production efficiency and excellent in adiabatic performance is presented. A thermal insulator has an adsorbent, a core material, and an enveloping member. The adsorbent includes Li and solid matter of hardness of 5 or more. The gas adsorbing activity becomes very high, and for embodiment by evacuating to a certain degree of vacuum by using a vacuum pump, the remaining gas is adsorbed by the adsorbent of the invention to obtain a desired degree of vacuum, so that a thermal insulator of high production efficiency is obtained. Since the heat conductivity is decreased by adsorbing gas of low activity in the enveloping member, the adiabatic performance is enhanced.

Claims (16)

1. A thermal insulator comprising an enveloping member, and an adsorbent positioned to adsorb gas within the enveloping member, wherein the adsorbent contains a mechanically alloyed mixture of Li metal and a solid matter, the solid matter comprising at least one substance selected from the group consisting of Si, B, diamond, SiO 2 , SiC, cubic BN, Al 2 O 3 , MgO, and TiO 2 .

2. The thermal insulator of claim 1 , wherein at least part of the Li metal is 1 mm or less in particle size.

3. The thermal insulator of claim 1 , wherein the Li metal and at least part of the solid matter are compatible.

4. The thermal insulator of claim 1 , wherein the adsorbent further contains at least one oxide is selected from the group consisting of Al 2 O 3 , MgO, SiO 2 and TiO 2 .

5. The thermal insulator of claim 1 , wherein an adsorbent capable of adsorbing moisture or oxygen is provided aside from the adsorbent.

6. The thermal insulator of claim 5 , wherein the adsorbent is a formed adsorbent wherein at least one side of the formed adsorbent is covered with the adsorbent capable of adsorbing moisture or oxygen.

7. The thermal insulator of claim 1 , wherein a core material is further provided in the space covered with the enveloping member.

8. The thermal insulator of claim 1 , wherein the enveloping member is a box containing metal.

9. A thermal insulator comprising an adsorbent capable of adsorbing gas, and a gas barrier enveloping member fix covering the adsorbent, wherein the adsorbent is a gas adsorbing alloy composed of at least two metals not forming at least intermetallic compound mutually, and the enthalpy of the mixture of the two metals is greater than 0, wherein the at least two metals include a first metal which is Li metal and a second metal selected from the group consisting of Cu metal, Fe metal, Ti metal and V metal, wherein: the adsorbent comprises a mechanically alloyed metal mixture, and the enveloping member comprises a film selected from the group consisting of plastic films, metal evaporated plastic films, inorganic material evaporated plastic films, oxide evaporated plastic films, carbon evaporated plastic films, laminate plastic films laminated with a metal foil and combinations thereof.

10. The thermal insulator of claim 9 , wherein the first and second metals of the gas adsorbing alloy are compatible at least in part.

11. The thermal insulator of claim 9 , wherein an adsorbent capable of adsorbing moisture or oxygen aside from the gas adsorbing alloy is provided, together with the gas adsorbing alloy.

12. The thermal insulator of claim 11 , wherein the gas adsorbing alloy is a formed gas adsorbing alloy wherein at least one side of the formed gas adsorbing alloy is covered with the adsorbent capable of adsorbing moisture or oxygen.

13. The thermal insulator of claim 9 , wherein a core material made of porous substance is provided in the space covered with the enveloping member, aside from the adsorbent capable of adsorbing gas.

14. The thermal insulator of claim 9 , wherein the enveloping member is a box containing metal.

15. A thermal insulator comprising an enveloping member about a gas adsorbing substance capable of adsorbing at least nitrogen or oxygen at 25° C. under atmospheric pressure; and

a gas adsorbing alloy inside the enveloping member and composed of at least two metals not forming at least intermetallic compound mutually, and the enthalpy of the mixture of the two metals is greater than 0, wherein the at least two metals include a first metal which is Li metal and a second metal selected from the group consisting of Cu metal, Fe metal, Ti metal, and V metal.

Assignments (2)
CHANGE OF NAME Recorded Nov 11, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021818/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2007
From: HIRAI, CHIE; UEKADO, KAZUTAKA; YUASA, AKIKO
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 020282/0170 →