IP Library Granted Patent US 8,485,790
Granted Patent B2
US 8,485,790 · App. 11/816,718 · Granted Jul 16, 2013

Fuel supply unit for a motor vehicle

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Quick Facts
Patent No.
US 8,485,790
App. No.
11/816,718
Granted
Jul 16, 2013
Kind
B2
Abstract

A fuel-supply unit for a motor vehicle has a fuel container ( 2 ) that has several chambers ( 6, 7 ). The unit has a transfer pump ( 5 ) that is located inside the fuel container ( 2 ) for exclusively supplying ejector pumps ( 9, 10 ), which are positioned in the chambers ( 6, 7 ), with fuel as the pumping fluid. A primary fuel pump ( 4 ) that is located outside the fuel container ( 2 ) supplies an internal combustion engine ( 1 ) of the motor vehicle with fuel. The transfer pump ( 5 ) is operated discontinuously to prevent unnecessary power consumption.

Claims (33)

1. A fuel supply device for a motor vehicle comprising:

a fuel container including a plurality of chambers,

a main fuel pump which is arranged outside the fuel container for sucking in fuel from the fuel container and feeding the fuel to an internal combustion engine,

suction jet pumps for feeding fuel from the plurality of chambers of the fuel container to an intake port of the main fuel pump, the suction jet pumps being arranged in said plurality of chambers,

filling level sensors disposed in the plurality of chambers of the fuel container,

an electrically driven transfer pump arranged within the fuel container, wherein a pressure side of the electrically driven transfer pump is connected to nozzles of the suction jet pumps, and the electrically driven transfer pump is switched discontinuously, and

a control unit configured to implement an intermittent switching mode in which the electrically driven transfer pump is switched in an alternating manner between actuated periods in which power is supplied to the electrically driven transfer pump and non-actuated periods in which power is not supplied to the electrically driven transfer pump,

wherein the time durations of the actuated periods and non-actuated periods are predetermined,

wherein during actuated periods of the transfer pump fuel is pumped towards the main fuel pump, whereas during non-actuated periods of the transfer pump fuel is not pumped towards the main fuel pump, and

wherein the control unit only activates the transfer pump if there is too little fuel at the intake port of the main fuel pump and sufficient fuel in at least one of the plurality of chambers.

2. The fuel supply device according to claim 1 , wherein the electrically driven transfer pump and the intake port of the main fuel pump are arranged in a common surge pot.

3. The fuel supply device according to claim 2 , wherein the suction jet pumps open into the common surge pot.

4. The fuel supply device according to claim 1 , wherein the filling level sensors comprise a level switch.

5. The fuel supply device according to claim 4 , wherein the level switch is arranged within a surge pot and/or within a connection of the chambers of the fuel container.

6. The fuel supply device according to claim 4 , wherein the level switch is embodied as a float switch.

7. The fuel supply device according to claim 1 , wherein the intermittent switching mode is designed to generate an alternating power supply to the electrically driven transfer pump for successive time periods.

8. The fuel supply device according to claim 7 , wherein the intermittent switching mode defines successive powered and non-powered time periods, wherein power is provided from the power supply to the electrically driven transfer pump during each powered time period and power to the electrically driven transfer pump is interrupted during each non-powered time period, wherein a ratio of successive powered to non-powered time periods is up to 1 to 20.

9. The fuel supply device according to claim 1 , wherein the control unit is an electronic control unit.

10. The fuel supply device according to claim 9 , wherein the electronic control unit is connected to a relay which is arranged in a power supply for the electrically driven transfer pump or a transistor circuit.

11. The fuel supply device according to claim 10 , wherein the relay or the transistor circuit causes the electrically driven transfer pump to be supplied with power in the actuated state.

12. A method for operating a fuel supply device for a motor vehicle comprising a fuel container having a plurality of chambers, a main fuel pump which is arranged outside the fuel container for sucking in fuel from the fuel container and feeding the fuel to an internal combustion engine, and suction jet pumps arranged in said plurality of chambers, the method comprising the steps of:

sensing a fuel level in the plurality of chambers; and

only if there is insufficient fuel at an intake port of the main fuel pump and sufficient fuel in at least one of the plurality of chambers, then feeding fuel from the at least one of the plurality of chambers of the fuel container to the intake port of the main fuel pump by driving an electrically driven transfer pump arranged within the fuel container,

wherein a pressure side of the electrically driven transfer pump is connected to nozzles of the suction jet pumps, and the electrically driven transfer pump is switched in an alternating manner between actuated periods and non-actuated periods,

wherein during actuated periods of the transfer pump fuel is pumped towards the main fuel pump, whereas during non-actuated periods of the transfer pump fuel is not pumped towards the main fuel pump, and

wherein the time durations of the actuated periods and non-actuated periods are predetermined.

13. The method according to claim 12 , wherein the electrically driven transfer pump and the intake port of the main fuel pump are arranged in a common surge pot and wherein the suction jet pumps open into the common surge pot.

14. The method according to claim 12 , further comprising the step of sensing the fuel level in the plurality of chambers by means of filling level sensors which are arranged in the plurality of chambers of the fuel container.

15. The method according to claim 14 , wherein the filling level sensors comprise a level switch.

16. The method according to claim 15 , wherein the level switch is arranged within a surge pot and/or within a connection of the chambers of the fuel container.

17. The method according to claim 12 , wherein the electrically driven transfer pump has an intermittent switching mode, and the intermittent switching mode is designed to generate an alternating power supply to the electrically driven transfer pump for successive time periods.

18. The method according to claim 17 , wherein the intermittent switching mode defines successive powered and non-powered time periods, wherein power is provided from the power supply to the electrically driven transfer pump during each powered time period and power to the electrically driven transfer pump is interrupted during each non-powered time period, wherein a ratio of successive powered to non-powered time periods is up to 1 to 20.

19. The method according to claim 12 , wherein the electrically driven transfer pump has an electronic control unit connected to a relay or transistor circuit which is arranged in a power supply for the electrically driven transfer pump, wherein the relay or the transistor circuit causes the electrically driven transfer pump to be supplied with power in the actuated state.

Assignments (4)
MERGER Recorded Oct 7, 2009
From: VDO AUTOMOTIVE AG
To: CONTINENTAL AUTOMOTIVE GMBH
Reel/Frame 023338/0565 →
CHANGE OF NAME Recorded Oct 5, 2009
From: SIEMENS VDO AUTOMOTIVE AG
To: VDO AUTOMOTIVE AG
Reel/Frame 023324/0738 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 019737 FRAME 0978. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 27, 2007
From: RUMPF, BERND
To: SIEMENS VDO AUTOMOTIVE AG
Reel/Frame 019748/0579 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2007
From: RUMPF, BERND
To: SIEMENS VDO AUTOMOTIVE SPA
Reel/Frame 019737/0978 →