IP Library Granted Patent US 7,821,207
Granted Patent B2
US 7,821,207 · App. 11/817,140 · Granted Oct 26, 2010

Lighting unit and discharge lamp

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Quick Facts
Patent No.
US 7,821,207
App. No.
11/817,140
Granted
Oct 26, 2010
Kind
B2
Abstract

Provided is a lighting unit and a discharge lamp each of which is capable of causing a capacitor to break down by heat generated in a heat generating component, so that circuit operation is safely terminated without any additional cost. A compact self-ballasted fluorescent lamp is provided with a lighting unit ( 50 ) housed in a case. The lighting unit ( 50 ) causes an arc tube to emit light and is composed of a plurality of electronic components, including a rectifier/smoothing circuit portion, an inverter circuit portion having transistors (Q 1 and Q 2 ), a resonant circuit portion, and a preheating circuit portion having a positive temperature coefficient element. Among the plurality of electronic components, the transistors (Q 1 and Q 2 ) and the positive temperature coefficient element generate excessive heat when, for example, the lamp is operated at the end of electrode's life. Capacitors (C 4 and C 6 ) disposed in the vicinity of the positive temperature coefficient element would break down by heat in a short mode.

Claims (67)

1. A lighting unit having a circuit composed of a plurality of electronic components for operating a low-pressure discharge lamp having filament electrodes, wherein

the circuit includes:

a rectifier/smoothing circuit portion having a smoothing capacitor;

an inverter circuit portion having a switching element;

a resonance circuit portion having a foil-type resonance capacitor, and

a preheating circuit portion having a positive temperature coefficient element configured to preheat one or both of the electrodes at startup of the low-pressure discharge lamp,

the plurality of electronic components are mounted on a substrate and include one or more heat receiving capacitors and one or more heat generating components,

each heat receiving capacitor is configured to (i) perform a predetermined function during normal lamp operation and (ii) break down when raised to a predetermined temperature or higher responsive to heat from another of the electronic components, so that lamp operation is terminated or abnormal heat generation in said another electronic component is eliminated,

each heat generating component is configured to undergo an excessive temperature rise when the lamp is operated under a predetermined condition, and

one of the heat receiving capacitors is the resonance capacitor,

one of the heat generating components is the positive temperature coefficient element configured to undergo a temperature rise when the low-pressure discharge lamp is operated under the predetermined condition that either of the electrodes is at an end of life,

the resonance capacitor is connected in parallel to the preheating circuit portion and is disposed on the substrate at a position that is (i) close to or in contact with the positive temperature coefficient element and (ii) positioned nearer to a peripheral edge of the substrate than the positive temperature coefficient element, so that the resonance capacitor breaks down in a short-mode when raised to the predetermined temperature or higher.

2. The lighting unit according to claim 1 , wherein

the preheating circuit portion has a foil-type auxiliary capacitor serially connected to the positive temperature coefficient element, and

the auxiliary capacitor is disposed on the substrate at a position near an edge of the substrate.

3. The lighting unit according to claim 1 , wherein

the inverter circuit portion includes a choke coil,

the choke coil is one of the heat generating components configured to undergo a temperature rise when the discharge lamp is operated under the predetermined condition that electrode of the lamp is at the end of life,

the choke coil is disposed generally centrally of the substrate, and

the positive temperature coefficient element is disposed on the substrate at a position between the choke coil and the recurrence capacitor.

4. A low-pressure discharge lamp comprising:

an arc tube;

a lighting unit configured to operate the arc tube;

a tubular case configured to hold the arc tube and to house the lighting unit therein; and

a base attached to an opposite end of the case from an end at which the arc tube is held, wherein

the lighting unit is as defined in claim 3 .

5. The lighting unit according to claim 1 , wherein

the inverter circuit portion includes a foil-type snubber capacitor configured to protect the switching element,

one of the heat receiving capacitors is the snubber capacitor, and

the snubber capacitor is located near an edge of the substrate.

6. The lighting unit according to claim 5 , wherein

the inverter circuit portion includes a choke coil,

the choke coil is one of the heat generating components configured to undergo a temperature rise when the discharge lamp is operated under the predetermined condition that electrode of the lamp is at the end of life,

the inverter circuit portion includes at least two switching elements in total, and

the snubber capacitor is disposed close to or in contact with at least one of the switching elements, and said at least one switching element being disposed on the substrate at a position between the choke coil and the snubber capacitor.

7. The lighting unit according to claim 1 , wherein

the inverter circuit portion is of a half-bridge type having a pair of coupling capacitors, and

at least one of the heat receiving capacitors is one of the coupling capacitors.

8. The lighting unit according to claim 1 , wherein

the smoothing capacitor is an electrolytic capacitor for smoothing, and

at least one of the heat receiving capacitors is disposed close to or in contact with the electrolytic capacitor.

9. The lighting unit according to claim 1 , wherein

the inverter circuit portion includes another capacitor that is not of a foil-type, and

at least one of the heat receiving capacitors is disposed close to or in contact with said another capacitor.

10. The lighting unit according to claim 1 , wherein

the circuit includes an inrush current limiting resistor, and

at least one of the heat receiving capacitors is disposed close to or in contact with the inrush current limiting resistor.

11. The lighting unit according to claim 1 , wherein

the heat receiving capacitors are connected in parallel to a power source or to output after rectification or smoothing.

12. A low-pressure discharge lamp comprising:

an arc tube;

a lighting unit configured to operate the arc tube;

a tubular case configured to hold the arc tube and to house the lighting unit therein; and

a base attached to an opposite end of the case from an end at which the arc tube is held, wherein

the lighting unit is as defined in claim 1 .

13. The low-pressure discharge lamp according to claim 12 , wherein

the arc tube is made of a glass tube having a double-spiral shape.

14. The low-pressure discharge lamp according to claim 12 , wherein

in the lighting unit, each heat receiving capacitor that is disposed close to or in contact with at least one of the heat generating components is located between the case and said at least one of the heat generating components.

15. A low-pressure discharge lamp comprising:

an arc tube;

a lighting unit configured to operate the arc tube;

a tubular case configured to hold the arc tube and to house the lighting unit therein; and

a base attached to an opposite end of the case from an end at which the arc tube is held, wherein

the lighting unit is as defined in claim 1 .

16. The lighting unit according to claim 1 wherein an auxiliary capacitor is connected in series with the positive temperature coefficient element and is physically disposed on the surface of the substrate, at a position that is close to or in contact with the positive temperature coefficient element and on an opposite side of the positive temperature coefficient element from the resonance capacitor.

17. The lighting unit according to claim 16 wherein the auxiliary capacitor is positioned nearer to the peripheral edge of the substrate than the positive temperature coefficient element so that the auxiliary capacitor breaks down in a short-mode when raised to the predetermined temperature or higher.

Assignments (2)
CHANGE OF NAME Recorded Nov 11, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021818/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2008
From: MORIMOTO, ETSUJI; ITOU, KAZUHIKO; GYOTEN, MASAYOSHI; TAKAHASHI, AKIRA
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 021370/0667 →