IP Library Granted Patent US 9,326,800
Granted Patent B2
US 9,326,800 · App. 11/817,376 · Granted May 3, 2016

Device for the cement augmentation of bone implants

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Quick Facts
Patent No.
US 9,326,800
App. No.
11/817,376
Granted
May 3, 2016
Kind
B2
Abstract

A device for cement augmentation of bone implants that includes a hollow cylinder having an inner diameter, an outer diameter and a longitudinal axis. The hollow cylinder includes an inner cavity, a front end configured and adapted for insertion into a bone, a rear end having a bore hole in communication with the inner cavity, and a shell having at least one perforation. The device also includes a bone implant insertable into the hollow cylinder. The hollow cylinder is adapted and configured to receive unhardened bone cement through the bore hole into the inner cavity.

Claims (40)

1. A device for cement augmentation of the bone implants, the device comprising:

a hollow cylinder including a shell and defining a closed front end configured to be inserted into bone, an opposed open rear end that includes an inner surface defining a bore hole, and an inner cavity that is in communication with the bore hole, the shell defining a plurality of perforations that extend through the shell in communication with the inner cavity;

a bone implant having a length so as to define a proximal end and an opposed distal end, the bone implant having an exterior thread that extends from the distal end toward the proximal end along a portion of the length, the exterior thread of the bone implant configured to mate with the inner surface of the hollow cylinder to thereby advance the portion of the bone implant having the exterior thread into the hollow cylinder as the bone implant is rotated with respect to the hollow cylinder; and

unhardened bone cement

wherein (i) the hollow cylinder received the unhardened bone cement in the inner cavity, and (ii) the length of the bone implant is sufficient to extend within a majority of the cavity such that the distal end of the bone implant presses against the bone cement as the bone implant advances into the hollow cylinder, and the perforations are sized such that the pressed bone cement is driven through the perforations, wherein the hollow cylinder has a length and the perforations have a maximum distance to the front end of the shell that is equal to approximately the length of the hollow cylinder/2.

2. The device according to claim 1 , wherein the perforations have a maximum distance to the front end of the shell that is equal to approximately the length of the hollow cylinder/3.

3. The device according to claim 1 , wherein a diameter of each perforation ranges between 0.9 mm to 3.3 mm.

4. The device according to claim 1 , wherein the shell defines an inner diameter and an opposed outer diameter, such that a ratio between the outer diameter of the hollow cylinder measured in mm and a total outlet area of the perforations measured in mm 2 ranges between 0.19 and 0.36 mm −1 .

5. A device for cement augmentation of bone implants, the device comprising:

a shell defining a closed front end configured to be inserted into bone and capable of blocking material from passing therethrough, an opposed open rear end that is spaced from the front end along a first direction and includes an inner surface defining a hole, and a shell portion that extends between the rear end and the front end and defines an inner cavity that is in communication with the hole, the shell further defining a plurality of perforations that extend through the shell portion in communication with the inner cavity, the shell having a shell length measured from the front end to the rear end along the first direction and the perforations each having a central axis whereby each central axis is located between the front end and a midline of the shell length; and

a bone implant having a length so as to define a proximal end and an opposed distal end, the bone implant having an exterior thread that extends from the distal end toward the proximal end along a portion of the length such that the exterior thread of the bone implant mates with the inner surface of the shell to thereby advance the portion of the bone implant having the exterior thread into the inner cavity of the shell as the bone implant is rotated with respect to the shell;

wherein (i) the shell receives unhardened bone cement in the inner cavity, and (ii) the length of the bone implant is sufficient to extend within a majority of the inner cavity such that the distal end of the bone implant presses against the bone cement as the bone implant advances into the shell, and the perforations are sized such that the pressed bone cement is driven through the perforations, wherein the shell is filled at least partially with unhardened bone cement.

6. The device according to claim 5 , wherein the shell and the bone implant have complementary shapes.

7. The device according to claim 5 , wherein the rear end of the shell is configured as a coupling for connection to a bone cement syringe.

8. The device according to claim 7 , wherein the rear end of the shell is configured as a plug-in connection for coupling with a bone cement syringe.

9. The device according to claim 5 , wherein the inner surface of the shell defines an interior thread configured to engage the exterior thread of the implant.

10. The device according to claim 9 , wherein the interior thread is formed proximate to the hole.

11. The device according to claim 5 , wherein a cross-section of the hole of the shell and a cross-section of the bone implant define a common shape.

12. The device according to claim 5 , wherein the central axes of the perforations are located between the front end of the shell and the shell length/ 3 .

13. The device according to claim 5 , wherein a diameter of each perforation ranges between 0.9 mm to 3.3 mm.

14. The device according to claim 5 , wherein a wall thickness of the shell ranges between approximately 0.1 mm to 2.0 mm.

15. The device according to claim 5 , wherein the perforations are in the form of a mesh grid.

16. The device according to claim 5 , wherein the bone implant is selected from the group consisting of bone screws, blades, spiral blades and bone nails.

17. The device according to claim 5 , wherein the closed front end is devoid of the perforations.

18. A device for cement augmentation of bone implants, the device comprising:

a shell defining a closed front end configured to be inserted into bone and capable of blocking material from passing therethrough, an opposed open rear end that is spaced from the front end along a first direction and includes an inner surface defining a hole, and a shell portion that extends between the rear end and the front end and defines an inner cavity that is in communication with the hole, the shell further defining a plurality of perforations that extend through the shell portion in communication with the inner cavity, the shell having a shell length measured from the front end to the rear end along the first direction and the perforations each having a central axis whereby each central axis is located between the front end and a midline of the shell length; and

a bone implant having a length so as to define a proximal end and an opposed distal end, the bone implant having an exterior thread that extends from the distal end toward the proximal end along a portion of the length such that the exterior thread of the bone implant mates with the inner surface of the shell to thereby advance the portion of the bone implant having the exterior thread into the inner cavity of the shell as the bone implant is rotated with respect to the shell;

wherein (i) the shell receives unhardened bone cement in the inner cavity, and (ii) the length of the bone implant is sufficient to extend within a majority of the inner cavity such that the distal end of the bone implant presses against the bone cement as the bone implant advances into the shell, and the perforations are sized such that the pressed bone cement is driven through the perforations, wherein a diameter of the at least one perforation ranges between approximately 1.5 mm to approximately 2.5 mm.

19. A device for cement augmentation of bone implants, the device comprising:

a shell defining a closed front end configured to be inserted into bone and capable of blocking material from passing therethrough, an opposed open rear end that is spaced from the front end along a first direction and includes an inner surface defining a hole, and a shell portion that extends between the rear end and the front end and defines an inner cavity that is in communication with the hole, the shell further defining a plurality of perforations that extend through the shell portion in communication with the inner cavity, the shell having a shell length measured from the front end to the rear end along the first direction and the perforations each having a central axis whereby each central axis is located between the front end and a midline of the shell length; and

a bone implant having a length so as to define a proximal end and an opposed distal end, the bone implant having an exterior thread that extends from the distal end toward the proximal end along a portion of the length such that the exterior thread of the bone implant mates with the inner surface of the shell to thereby advance the portion of the bone implant having the exterior thread into the inner cavity of the shell as the bone implant is rotated with respect to the shell;

wherein (i) the shell receives unhardened bone cement in the inner cavity, and (ii) the length of the bone implant is sufficient to extend within a majority of the inner cavity such that the distal end of the bone implant presses against the bone cement as the bone implant advances into the shell, and the perforations are sized such that the pressed bone cement is driven through the perforations, wherein the number of perforations is at least 20.

20. A device for cement augmentation of bone implants, the device comprising:

a shell defining a closed front end configured to be inserted into bone and capable of blocking material from passing therethrough, an opposed open rear end that is spaced from the front end along a first direction and includes an inner surface defining a hole, and a shell portion that extends between the rear end and the front end and defines an inner cavity that is in communication with the hole, the shell further defining a plurality of perforations that extend through the shell portion in communication with the inner cavity, the shell having a shell length measured from the front end to the rear end along the first direction and the perforations each having a central axis whereby each central axis is located between the front end and a midline of the shell length; and

a bone implant having a length so as to define a proximal end and an opposed distal end, the bone implant having an exterior thread that extends from the distal end toward the proximal end along a portion of the length such that the exterior thread of the bone implant mates with the inner surface of the shell to thereby advance the portion of the bone implant having the exterior thread into the inner cavity of the shell as the bone implant is rotated with respect to the shell;

wherein (i) the shell receives unhardened bone cement in the inner cavity, and (ii) the length of the bone implant is sufficient to extend within a majority of the inner cavity such that the distal end of the bone implant presses against the bone cement as the bone implant advances into the shell, and the perforations are sized such that the pressed bone cement is driven through the perforations, wherein the number of perforations is at least 40.

21. A device for cement augmentation of bone implants, the device comprising:

a shell defining a closed front end configured to be inserted into bone and capable of blocking material from passing therethrough, an opposed open rear end that is spaced from the front end along a first direction and includes an inner surface defining a hole, and a shell portion that extends between the rear end and the front end and defines an inner cavity that is in communication with the hole, the shell further defining a plurality of perforations that extend through the shell portion in communication with the inner cavity, the shell having a shell length measured from the front end to the rear end along the first direction and the perforations each having a central axis whereby each central axis is located between the front end and a midline of the shell length; and

a bone implant having a length so as to define a proximal end and an opposed distal end, the bone implant having an exterior thread that extends from the distal end toward the proximal end along a portion of the length such that the exterior thread of the bone implant mates with the inner surface of the shell to thereby advance the portion of the bone implant having the exterior thread into the inner cavity of the shell as the bone implant is rotated with respect to the shell;

wherein (i) the shell receives unhardened bone cement in the inner cavity, and (ii) the length of the bone implant is sufficient to extend within a majority of the inner cavity such that the distal end of the bone implant presses against the bone cement as the bone implant advances into the shell, and the perforations are sized such that the pressed bone cement is driven through the perforations, wherein the shell defines an inner diameter and an opposed outer diameter, such that a ratio between the outer diameter of the shell measured in mm and a total outlet area of the perforations measure in mm 2 ranges between 0.19 and 0.36 mm −1 .

Assignments (10)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT SERIAL NUMBER 11/959675 PREVIOUSLY RECORDED AT REEL: 022288 FRAME: 0928. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Jun 6, 2017
From: SYNTHES (U.S.A.)
To: SYNTHES USA, LLC
Reel/Frame 042704/0013 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPLICATION NO. US 13/486,591 PREVIOUSLY RECORDED ON REEL 030358 FRAME 0945. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 5, 2017
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 042687/0849 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/486,591 PREVIOUSLY RECORDED AT REEL: 030359 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 17, 2017
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 042621/0565 →
CHANGE OF NAME Recorded Feb 24, 2015
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 035074/0647 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 030358/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 030359/0001 →
CHANGE OF NAME Recorded May 6, 2013
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 030359/0036 →
CHANGE OF NAME Recorded Feb 23, 2009
From: SYNTHES (U.S.A.)
To: SYNTHES USA, LLC
Reel/Frame 022288/0928 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2007
From: SYNTHES GMBH
To: SYNTHES (U.S.A.)
Reel/Frame 020265/0129 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2007
From: FRIGG, ROBERT
To: SYNTHES GMBH
Reel/Frame 020265/0125 →