Molds and related methods and articles
View Patent ↗Molds and related methods and articles are disclosed. In certain embodiments, an exposed surface of the mold has regions with different coefficients of friction.
1. A mold having an exposed surface defining a mold cavity, the mold cavity having a body region, a waist region and a cone region connecting the body and waist regions, wherein a first portion of the exposed surface has a first coefficient of friction, and a second portion of the exposed surface has a second coefficient of friction, the first coefficient of friction being different from the second coefficient of friction,
wherein the first portion of the exposed surface comprises a composite material including a mold material and a mold material additive.
2. The mold of claim 1 , wherein the first coefficient of friction is at most about 0.8.
3. The mold of claim 1 , wherein the first coefficient of friction is at most about 0.4.
4. The mold of claim 1 , wherein a ratio of the first coefficient of friction to the second coefficient of friction is less than about 0.5.
5. The mold of claim 1 , wherein the first portion of the exposed surface is contained within only the waist region.
6. The mold of claim 1 , wherein the first portion of the exposed surface is contained within only two regions selected from the group consisting of the body region, the waist region and the cone region.
7. The mold of claim 1 , wherein the first portion of the exposed surface is contained within only the waist and cone regions.
8. The mold of claim 1 , wherein the mold comprises a mold body and a coating supported by the mold body so that the coating forms the first portion of the exposed surface of the mold.
9. The mold of claim 8 , wherein the coating comprises a material selected from the group consisting of fluorinated polymers, carbon-based materials, silicones, polyethylenes, tungsten disulfide, polyetheretherketones and combinations thereof.
10. The mold of claim 1 , wherein the mold comprises a mold body and an insert supported by the mold body so that the insert forms the first portion of the exposed surface of the mold.
11. The mold of claim 1 , wherein the first portion of the exposed surface comprises a material selected from the group consisting of fluorinated polymers, carbon-based materials, silicones, polyethylenes, tungsten disulfide, polyetheretherketones and combinations thereof.
12. The mold of claim 1 , wherein the waist region of the mold cavity has an inner diameter of greater than about 0.75 mm.
13. The mold of claim 1 , wherein the body region of the mold cavity has an inner diameter of at most about 40 mm.
14. The mold of claim 1 , wherein the cone region of the mold cavity has a taper of at least about 10 degrees.
15. The mold of claim 1 , wherein the mold cavity has a maximum inner diameter of at most about 40 mm and the mold cavity has a minimum inner diameter within the cavity of at most about 1 mm.
16. The mold of claim 1 , wherein the mold comprises a mold body including first and second pieces, the first and second pieces being configured to releasably fit together to define the mold cavity.