IP Library Granted Patent US 7,880,347
Granted Patent B2
US 7,880,347 · App. 11/832,926 · Granted Feb 1, 2011

Airflow cooling pattern for belt-driven vehicle electrical power generator

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Quick Facts
Patent No.
US 7,880,347
App. No.
11/832,926
Granted
Feb 1, 2011
Kind
B2
Abstract

A belt-driven electric machine for a vehicle includes a front housing including at least one front housing opening and a rear housing including at least one rear housing opening. The electric machine further includes at least one fan capable of urging cooling air into the electric machine through the at least one front housing opening and out of the electric machine through the at least one rear housing opening. A method for cooling a belt-driven electric machine for a vehicle includes urging cooling air into the electric machine at substantially the front of the electric machine. The cooling air is flowed substantially rearward in the electric machine, and heat is radiated from the electric machine into the cooling air. At least a first portion of the cooling air is expelled from the rear of the electric machine in a substantially axial direction.

Claims (24)

1. A belt-driven electric machine for a vehicle comprising:

a front housing including at least one front housing opening disposed at a front surface of the front housing;

a rear housing including at least one rear housing opening disposed at a rear surface of the rear housing; and

at least one fan disposed in the rear housing capable of urging cooling air into the electric machine through the at least one front housing opening and out of the electric machine through the at least one rear housing opening, the rear housing configured only for exit of the cooling air from the electric machine to direct the cooling air away from the electric machine in a natural direction of airflow of the vehicle.

2. The electric machine of claim 1 further comprising one or more slots disposed in a longitudinal surface of at least one of the front housing and the rear housing.

3. The electric machine of claim 2 wherein the one or more slots are disposed in a substantially axial direction.

4. The electric machine of claim 1 wherein the at least one fan is three fans.

5. The electric machine of claim 1 wherein the at least one fan is two fans.

6. The electric machine of claim 1 wherein the rear housing has a substantially T-shaped cross section.

7. The electrical machine of claim 6 wherein the rear housing includes a leg extending substantially radially inward.

8. The electrical machine of claim 7 wherein the leg provides support for a rear bearing.

9. The electric machine of claim 1 wherein at least one of the front housing and rear housing include one or more cooling ribs.

10. A method for cooling a belt-driven electric machine for a vehicle comprising:

urging cooling air into the electric machine at a front surface of a front housing of the electric machine via at least one fan disposed in a rear housing of the electric machine;

flowing the cooling air substantially rearward in the electric machine;

radiating heat from the electric machine into the cooling air; and

expelling a least a first portion of the cooling air from a rear surface or a rear housing of the electric machine in a substantially axial direction, the rear surface of the rear housing configured for only for exit of the cooling air from the electric machine, the cooling air directed away from the electric machine in a natural direction of airflow of the vehicle.

11. The method of claim 10 wherein the urging of cooling air into the electric machine is performed by at least one fan.

12. The method of claim 10 further comprising cooling stator one or more end turns with a second portion of the cooling air.

13. The method of claim 12 further comprising expelling the second portion of cooling air from the electric machine in a radial direction.

14. The method of claim 10 further comprising urging a third portion of cooling air into the electric machine through slots in a longitudinal surface of the electric machine.

15. The method of claim 14 further comprising cooling a rear bearing with the third portion of cooling air.

16. The method of claim 14 further comprising cooling one or more diodes with the third portion of cooling air.

17. The method of claim 14 further comprising expelling the third portion of cooling air from the electric machine in a substantially axial direction.

Assignments (13)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025521/0387 Recorded Nov 12, 2015
From: BANK OF AMERICA, N.A.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 037101/0125 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME 025525/0186 Recorded Nov 12, 2015
From: WELLS FARGO CAPITAL FINANCE, L.L.C.
To: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, L.L.C.
Reel/Frame 037108/0618 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0494 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (REVOLVER) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0410 →
RELEASE OF SUBSIDIARY SECURITY INTEREST IN INTELLECTUAL PROPERTY (SECOND LIEN) Recorded Jan 3, 2011
From: BARCLAYS BANK PLC
To: REMY TECHNOLOGIES L.L.C.
Reel/Frame 025575/0597 →
SECURITY AGREEMENT Recorded Dec 23, 2010
From: REMY TECHNOLOGIES, L.L.C.; REMY POWER PRODUCTS, LLC
To: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
Reel/Frame 025525/0186 →
GRANT OF PATENT SECURITY INTEREST Recorded Dec 20, 2010
From: REMY TECHNOLOGIES, L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 025521/0387 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2010
From: REMY INTERNATIONAL, INC.
To: REMY TECHNOLOGIES, INC.
Reel/Frame 025446/0148 →
SECURITY AGREEMENT (SECOND LIEN) Recorded Dec 17, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020270/0951 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Dec 14, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0583 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2007
From: REMY INTERNATIONAL, INC.
To: REMY TECHNOLOGIES, L.L.C.
Reel/Frame 020261/0563 →
SECURITY AGREEMENT (REVOLVER) Recorded Dec 13, 2007
From: REMY TECHNOLOGIES, L.L.C.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
Reel/Frame 020261/0460 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2007
From: BRADFIELD, MICHAEL D.
To: REMY INTERNATIONAL, INC.
Reel/Frame 019642/0754 →