Method and system for calculating and reporting slump in delivery vehicles
View Patent ↗A system for managing a concrete delivery vehicle having a mixing drum 14 and hydraulic drive 16 for rotating the mixing drum, including a rotational sensor 20 configured to sense a rotational speed of the mixing drum, a hydraulic sensor 22 coupled to the hydraulic drive and configured to sense a hydraulic pressure required to turn the mixing drum, a temperature sensor for sensing temperature of the drum, and a communications port 26 configured to communicate a slump calculation to a status system 28 commonly used in the concrete industry, wherein the sensing of the rotational speed of the mixing drum is used to qualify a calculation of current slump based on the hydraulic pressure required to turn the mixing drum. Temperature readings are further used to qualify or evaluate a load. Also, water purge connections facilitate cold weather operation.
1. A system for managing one or more conditions of concrete in a concrete delivery vehicle from immediately after concrete is loaded on said vehicle at the batch plant and the loaded ingredients are mixed until discharge from said vehicle, comprising:
a mixing drum for containing concrete and mounted on said concrete delivery vehicle;
a controller mounted on said concrete delivery vehicle;
a chemical additive supply coupled to the controller and mounted on said concrete delivery vehicle, the chemical additive supply comprising two or more supply containers each containing a different chemical additive; and
fluid connections between said supply containers and said mixing drum;
a temperature sensor mounted to said mixing drum, and optionally one or more of a hydraulic pressure sensor mounted to said delivery vehicle to determine an amount of hydraulic pressure to rotate the said mixing drum, and a drum speed sensor mounted to the said deliver vehicle or the said mixing drum;
said controller obtaining information on a condition of said concrete, and in response causing said chemical additive supply to selectively deliver chemical additive to said concrete,
wherein the controller collects data on the condition of said concrete from two or more of:
a temperature measurement of said concrete;
rate or amount of measured temperature change of said concrete measured during a time period; and
a measured amount of energy required in mixing said concrete; and
measured completion of mixing of said concrete.
2. The system of claim 1 , wherein the chemical additives comprise two or more of:
a curing accelerator;
a curing retarder;
a viscosity modifier;
a plasticizer;
a hydration stabilizer;
an air entraining agent;
a specialty application admixture; and
a liquid color system.
3. A system for managing one or more conditions of concrete in a concrete delivery vehicle from immediately after concrete is loaded on said vehicle at the batch plant and the loaded ingredients are mixed until discharge from said vehicle, comprising:
a mixing drum for containing concrete and mounted on said concrete delivery vehicle;
a controller mounted on said concrete delivery vehicle;
a chemical additive supply coupled to the controller and mounted on said concrete delivery vehicle, the chemical additive supply comprising a supply container containing a chemical additive; and
fluid connections between said supply container and said mixing drum;
a temperature sensor mounted to said mixing drum, and one or more of a hydraulic pressure sensor mounted to said delivery vehicle to determine amount of hydraulic pressure to rotate the said mixing drum, and a drum speed sensor mounted to the said deliver vehicle or the said mixing drum;
said controller obtaining information on a condition of said concrete, and in response causing said chemical additive supply to selectively deliver chemical additive to said concrete,
wherein the controller collects data on the condition of said concrete from two or more of:
a temperature measurement of said concrete;
rate or amount of measured temperature change of said concrete measured during a time period; and
a measured amount of work energy required in mixing said concrete; and
measured completion of mixing of said concrete.
4. The system of claim 3 , wherein the chemical additive comprises on or more of:
a curing accelerator;
a curing retarder;
a viscosity modifier;
a plasticizer;
a hydration stabilizer;
an air entraining agent;
a specialty application admixture; and
a liquid color system.