In-wall interface and mounting method for display mount
View Patent ↗A recessed in-wall interface box assembly that is relatively easy to install in a finished wall, including accommodations for video and electrical wiring in the box, having an attractive appearance, and that is relatively simple and inexpensive to manufacture.
1. An in-wall interface system for mounting an electronic display to a wall structure, the system comprising:
(a) a body pan having a plurality of spaced apart lateral walls and a back wall defining a recess, wherein the body pan is sized for positioning between a pair of frame members of the wall structure;
(b) a plurality of threaded bosses integrally formed in the lateral walls; and
(c) a plurality of externally threaded shimming thumb-screws, each of the shimming thumb-screws received in a separate one of the threaded bosses and selectively shiftable to engage the frame members and thereby temporarily support the body pan between the frame members, each of the shimming thumb-screws defining an axially disposed bore; and
(d) a plurality of fasteners, each fastener for driving through a separate one of the bores of the shimming thumb-screws and into the frame members to fixedly secure the body pan to the frame members; and
(e) a display mount in the recess of the body pan, the display mount adapted to receive the electronic display thereon, the display mount selectively shiftable between a first position wherein the display mount is substantially received in the recess to position the electronic display proximate the wall structure, and a second position wherein the display mount extends outward from the recess to position the electronic display away from the wall structure.
2. The in-wall interface system of claim 1 wherein each of the threaded shimming thumb screws is independently selectively shiftable.
3. The in-wall interface system of claim 1 wherein the frame members are vertically extending wood studs.
4. The in-wall interface system of claim 1 further including a knockout portion in at least one of the lateral walls.
5. The in-wall interface system of claim 1 further including a duplex outlet in one of the lateral walls.
6. The in-wall interface system of claim 1 wherein the fasteners are threadedly engaged with the bores of the shimming thumb-screws.
7. The in-wall interface system of claim 1 wherein the fasteners are not threadedly engaged with the bores of the shimming thumb-screws.
8. The in-wall interface system of claim 1 further including a peripheral flange extending outwardly from the body pan.
9. The in-wall interface system of claim 1 wherein the body pan is molded from polymer in a single integral piece.
10. The in-wall interface system of claim 1 , wherein at least two of the threaded bosses are defined in the same lateral wall of the body pan, a first one of the two threaded bosses spaced forwardly a first distance from the back wall of the body pan, a second one of the two threaded bosses spaced apart a second distance from the back wall of the body pan, the second distance being greater than the first distance.
11. An in-wall interface system for mounting an electronic display to a wall structure, the system comprising:
(a) a body pan having opposing spaced apart walls and a back wall defining a recess, the body pan dimensioned for positioning between a pair of frame members of the wall structure, at least one of the opposing walls defining a plurality of integrally formed threaded bosses;
(b) a plurality of thumb-screws, each of the thumb-screws received in a separate one of the bosses and selectively shiftable relative to the body pan to engage the frame members, each of the thumb-screws defining an axial bore;
(c) a plurality of fasteners, each of the fasteners received in a separate one of the axial bores of the thumb-screws, the fasteners selective shiftable relative to the thumb-screws and the body pan to fixedly attach the body pan to the frame members; and
(d) a display mount in the recess, the display mount adapted to receive the electronic display thereon, the display mount selectively shiftable between a first position wherein the display mount is substantially received in the recess to position the electronic display proximate the wall structure, and a second position wherein the display mount extends outward from the recess to position the electronic display away from the wall structure.
12. The in-wall interface of claim 11 wherein each of the opposing walls defines at least one of the bosses.
13. The in-wall interface of claim 11 wherein an outer surface of the body pan is adapted to directly engage a surface of one of the frame members.
14. The in-wall interface of claim 11 wherein the shimming thumb-screws are independently shiftable.
15. The in-wall interface of claim 11 further including a duplex outlet in at least one of the body pan walls.
16. The in-wall interface system of claim 11 , wherein at least two of the threaded bosses are defined in the same wall of the body pan, a first one of the two threaded bosses spaced forwardly a first distance from the back wall of the body pan, a second one of the two threaded bosses spaced apart a second distance from the back wall of the body pan, the second distance being greater than the first distance.
17. An electronic display system comprising:
a flat panel electronic display;
a display mount operably coupled to the flat panel display; and
an in-wall interface comprising:
(a) a body pan having a pair of spaced apart lateral walls defining a recess, the display mount being received in the recess, wherein the body pan is sized for positioning between a pair of frame members of a wall structure;
(b) a plurality of threaded bosses integrally formed in the lateral walls of the body pan;
(c) a plurality of externally threaded shimming thumb-screws, each of the shimming thumb-screws received in a separate one of the threaded bosses and selectively shiftable to engage the frame members and thereby temporarily support the body pan between the frame members, each of the shimming thumb-screws defining an axially disposed bore; and
(d) a plurality of fasteners, each fastener for driving through a separate one of the bores of the shimming thumb-screws and into the frame members to fixedly secure the body pan to the frame members.
18. The electronic display system of claim 17 , wherein at least two of the threaded bosses are defined in the same lateral wall of the body pan, a first one of the two threaded bosses spaced forwardly a first distance from the back wall of the body pan, a second one of the two threaded bosses spaced apart a second distance from the back wall of the body pan, the second distance being greater than the first distance.
19. The electronic display system of claim 17 , wherein the display mount is selectively shiftable between a first position wherein the display mount is substantially received in the recess to position the flat panel electronic display proximate the in-wall interface, and a second position wherein the display mount extends outward from the recess to position the flat panel electronic display away from the in-wall interface.