IP Library Granted Patent US 7,670,588
Granted Patent B2
US 7,670,588 · App. 11/850,581 · Granted Mar 2, 2010

Hydrogen storage using porous carbon nanospheres

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Quick Facts
Patent No.
US 7,670,588
App. No.
11/850,581
Granted
Mar 2, 2010
Kind
B2
Abstract

Hydrogen is stored by adsorbing the hydrogen to a carbon nanomaterial that includes carbon nanospheres. The carbon nanospheres are multi-walled, hollow carbon nanostructures with a maximum diameter in a range from about 10 nm to about 200 nm. The nanospheres have an irregular outer surface and an aspect ratio of less than 3:1. The carbon nanospheres can store hydrogen in quantities of at least 1.0% by weight.

Claims (26)

1. A method for storing hydrogen comprising: providing a carbon nanomaterial comprising a plurality of multi-walled carbon nanospheres, the carbon nanospheres having an average outer diameter in a range from about 10 nm to about 200 nm, an aspect ratio of less than 3:1, and an irregularly-shaped surface with graphitic defects; and exposing the plurality of carbon nanospheres to hydrogen under conditions that allow at least 1 wt % hydrogen to absorb to the carbon nanomaterial.

2. A method as in claim 1 , in which the plurality of carbon nanospheres comprises at least about 10 wt % of the carbon nanomaterial.

3. A method as in claim 1 , in which the plurality of carbon nanospheres comprises at least about 50 wt % of the carbon nanomaterial.

4. A method as in claim 1 , in which the plurality of carbon nanospheres comprises at least 90 wt % carbon nanospheres.

5. A method as in claim 1 , in which the carbon nanospheres have an aspect ratio of less than about 2:1.

6. A method as in claim 1 , in which the carbon nanospheres have an aspect ratio of less than about 1.5:1.

7. A method as in claim 1 , in which the BET surface area is in a range from about 80 g/m 2 to about 400 g/m 2 .

8. A method as in claim 1 , in which the BET surface area is in a range from about 120 g/m 2 to about 300 g/m 2 .

9. A method as in claim 1 , in which the carbon nanomaterial comprises a transition metal in a concentration of about 12% to about 0.01%.

10. A method as in claim 1 , wherein the carbon nanomaterial is manufactured by,

forming a precursor mixture comprising a carbon precursor and a plurality of templating nanoparticles, the templating nanoparticles comprising a catalytic metal;

carbonizing the precursor mixture to form an intermediate carbon material comprising a plurality of carbon nanostructures, amorphous carbon, and optionally remaining catalytic metal; and

purifying the intermediate carbon material by removing at least a portion of the amorphous carbon and optionally a portion of any remaining catalytic metal.

11. A method of storing hydrogen comprising: providing a hydrogen storage apparatus comprised of: a vessel comprising a chamber and having an inlet for receiving hydrogen; and a carbon nanomaterial disposed in the chamber of the vessel so as to be exposed to hydrogen introduced into the chamber through the inlet, the carbon nanomaterial comprising at least 10 wt % multi-walled carbon nanospheres, the carbon nanospheres having an average outer diameter in a range from about 10 nm to about 200 nm, an aspect ratio of less than 3:1, and an irregularly-shaped surface with graphitic defects: and introducing hydrogen into the hydrogen storage apparatus in order to expose the plurality of carbon nanospheres to hydrogen under conditions that allow at least 1 wt % hydrogen to absorb to the carbon nanomaterial.

12. A method as in claim 11 , wherein the hydrogen is under a pressure in a range from 100 atm to about 0.1 atm.

13. A method as in claim 11 , wherein the hydrogen is under a pressure in a range from 50 atm to about 1 atm.

14. A method as in claim 11 , in which the plurality of carbon nanospheres comprises at least about 50 wt % of the carbon nanomaterial.

15. A method as in claim 11 , in which the plurality of carbon nanospheres comprises at least about 90 wt % carbon nanospheres.

16. A method as in claim 11 , in which the BET surface area of the carbon nanospheres is in a range from about 80 g/m 2 to about 400 g/m 2 .

17. A method as in claim 11 , in which the BET surface area of the carbon nanospheres is in a range from about 120 g/m 2 to about 300 g/m 2 .

18. A method for storing hydrogen in a carbon nanomaterial, comprising, providing a carbon nanomaterial comprising a plurality of multi-walled carbon nanospheres, the carbon nanospheres having an average outer diameter in a range from about 10 nm to about 200 nm, and an aspect ratio of less than 3:1, the carbon nanospheres having an irregularly-shaped surface with graphitic defects, the carbon nanomaterial manufactured by, forming a precursor mixture comprising a carbon precursor and a plurality of templating nanoparticles, the templating nanoparticles comprising a catalytic metal; carbonizing the precursor mixture to form an intermediate carbon material comprising a plurality of carbon nanostructures, amorphous carbon, and optionally remaining catalytic metal; purifying the intermediate carbon material by removing at least a portion of the amorphous carbon and optionally a portion of any remaining catalytic metal; and exposing the carbon nanomaterial to hydrogen and allowing the carbon nanomaterial to adsorb at least 1 wt % hydrogen.

19. A method as on claim 18 , in which the BET surface area is in a range from about 80 g/m 2 to about 400 g/m 2 .

20. A method as in claim 18 , in which the BET surface area is in a range from about 120 g/m 2 to about 300 g/m 2 .

21. A method as in claim 18 , in which the templating nanoparticles are prepared by,

(a) reacting a plurality of precursor catalyst atoms with a plurality of organic dispersing agent molecules to form complexed catalyst atoms; and

(b) allowing or causing the complexed catalyst atoms to form the templating nanoparticles.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2015
From: HEADWATERS TECHNOLOGY INNOVATION, LLC
To: HEADWATERS TECHNOLOGY INNOVATION GROUP, INC.
Reel/Frame 035492/0219 →
PATENT RELEASE (REEL:23699/FRAME:0452) Recorded Mar 26, 2015
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: HEADWATERS INCORPORATED, AS GRANTOR; HEADWATERS RESOURCES, INC., A UTAH CORPORATION; HEADWATERS TECHNOLOGY INNOVATION GROUP, INC., A UTAH CORPORATION; HEADWATERS HEAVY OIL, LLC, A UTAH CORPORATION; TAPCO INTERNATIONAL CORPORATION, A MICHIGAN CORPORATION
Reel/Frame 035306/0558 →
SECURITY AGREEMENT Recorded Nov 20, 2009
From: HEADWATERS INCORPORATED, A DELAWARE CORPORATION; HEADWATERS CTL, LLC, A UTAH LIMITED LIABILITY COMPANY, USA; HEADWATERS HEAVY OIL, LLC, A UTAH LIMITED LIABILITY COMPANY, USA; HEADWATERS RESOURCES, INC., A UTAH CORPORATION, USA; HEADWATERS TECHNOLOGY INNOVATION GROUP, INC., A UTAH CORPORATION, USA; TAPCO INTERNATIONAL CORPORATION, A MICHIGAN CORPORATION, USA
To: WILMINGTON TRUST FSB, AS COLLATERAL AGENT
Reel/Frame 023699/0452 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2007
From: ZHOU, BING; ZHANG, CHENG
To: HEADWATERS TECHNOLOGY INNOVATION LLC
Reel/Frame 019957/0109 →