Overmolded layered article
An overmolded article and process for camouflaging or layering the overmolded article, e.g. hunting equipment, etc., is described. The camouflaged or layered areas run continuously from outside to beneath the overmolded areas on the article so there are no lines of edges where the camouflaged or layered areas end and the overmolding areas begin.
1. An article comprising:
an insert made of thermoplastic resin having a surface, the surface having one or more areas to be overmolded and another area not to be overmolded, said one or more areas and said another area meeting at one or more boundries,
a first layer having a pattern, wherein the first layer overcoats the surface including the one or more areas to be overmolded and the area not to be overmolded;
a clear, protective layer that overcoats the first layer and the underlying surface with the one or more areas to be overmolded and the area not to be overmolded; and
an overmold material molded to the one or more areas to be overmolded, said overmold material having edges adjacent said one or more boundries wherein the overmold material adheres to the clear, protective layer and the clear, protective layer and the first layer extend from beneath the overmold material to the area that is not to be overmolded so that there are no visible gaps in said pattern at said edges.
2. The article of claim 1 further comprising
a primer paint layer applied to the article's surface before the first layer is applied.
3. The article of claim 2 further comprising an adhesion layer applied to the surface of the article before the primer paint layer is applied.
4. The article of claim 1 wherein the overmolded material is a thermoplastic elastomer.
5. The article of claim 1 wherein the article is selected from a group consisting of: long gun stocks, pistol grips, bows, crossbows, paint ball equipment, and personal locating devices.
6. The article of claim 4 wherein the thermoplastic elastomer is thermoplastic vulcanizate.
7. The article of claim 1 wherein the first layer comprises a transfer film bearing an ink pattern.
8. The article of claim 7 wherein the ink pattern comprises a scenic, camouflaged or colored appearance.
9. The article of claim 4 wherein the thermoplastic elastomer is selected from the group consisting of styrenuic block copolymers, polyolefin blends, elastomeric alloys, thermoplastic polyurethanes, thermoplastic copolymers and thermoplastic polyamides.