IP Library Granted Patent US 7,524,581
Granted Patent B2
US 7,524,581 · App. 11/875,378 · Granted Apr 28, 2009

Non-aqueous electrochemical cells

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Quick Facts
Patent No.
US 7,524,581
App. No.
11/875,378
Granted
Apr 28, 2009
Kind
B2
Abstract

Electrochemical cells are disclosed. In some embodiments, an electrochemical cell includes a cathode having less than about 2,000 ppm of water, an anode, and an electrolyte having a first lithium salt and LiPF 6 .

Claims (45)

1. A primary electrochemical cell, comprising:

a cathode comprising a cathode active material consisting of manganese oxide and/or iron disulfide, the cathode having less than about 2,000 ppm of water;

a cathode current collector comprising aluminum;

an anode comprising lithium; and

an electrolyte comprising lithium trifluoromethanesulfonate LiPF 6 , and a third lithium salt, the electrolyte not including a perchlorate salt.

2. The cell of claim 1 , wherein the cathode has less than 1,500 ppm of water.

3. The cell of claim 1 , wherein the cathode has less than 1,000 ppm of water.

4. The cell of claim 1 , wherein the cathode has less than 500 ppm of water.

5. The cell of claim 1 , wherein the electrolyte comprises, in mole fraction, from 20% to 80% of lithium trifluoromethanesulfonate and from 20% to 80% of LiPF 6 .

6. The cell of claim 1 , wherein the electrolyte further comprises a material selected from the group consisting of ethylene carbonate, propylene carbonate, dimethoxyethane, butylene carbonate, and dioxolane.

7. The cell of claim 1 , wherein the electrolyte further comprises propylene carbonate and dimethoxyethane.

8. The cell of claim 7 , wherein the electrolyte comprises from about 30% to about 90% by weight of dimethoxyethane.

9. The cell of claim 7 , wherein the electrolyte further comprises ethylene carbonate.

10. The cell of claim 9 , wherein the electrolyte comprises, by weight, from about 5% to about 30% of ethylene carbonate, and from about 30% to about 90% dimethoxyethane.

11. The cell of claim 1 , wherein the electrolyte further comprises ethylene carbonate, butylene carbonate, and dimethoxyethane.

12. The cell of claim 11 , wherein the electrolyte comprises, by weight, from about 5% to about 30% of ethylene carbonate, and from about 30% to about 90% of dimethoxyethane.

13. The cell of claim 1 , wherein the electrolyte comprises dioxolane.

14. The cell of claim 1 , wherein the lithium salts in the electrolyte consist of lithium trifluoromethanesulfonate LiPF 6 and the third lithium salt.

15. The cell of claim 1 , wherein the electrolyte further comprises dimethoxyethane and dioxolane.

16. A method, comprising:

discharging, only once, a primary electrochemical cell comprising a cathode comprising manganese oxide and/or iron disulfide, the cathode having less than about 2,000 ppm of water,

a cathode current collector comprising aluminum,

an anode comprising lithium, and

an electrolyte comprising lithium trifluoromethanesulfonate LiPF 6 , and a third lithium salt, the electrolyte not including a perchlorate salt; and

disposing the cell without recharging the cell.

17. The method of claim 16 , wherein the lithium salts in the electrolyte consist of lithium trifluoromethanesulfonate LiPF 6 , and the third lithium salt.

18. The method of claim 16 , wherein the cathode has less than 1,000 ppm of water.

19. The method of claim 16 , wherein the cathode has less than 500 ppm of water.

20. The method of claim 16 , wherein the electrolyte further comprises dimethoxyethane and dioxolane.

21. A method of making a primary electrochemical cell, comprising

(a) providing a cathode including a current collector comprising aluminum and a cathode active material consisting of manganese dioxide and/or iron disulfide, the cathode having less than 2,000 ppm of water;

(b) providing an anode comprising lithium;

(c) placing the cathode and the anode into a casing; and

(d) adding an electrolyte comprising lithium trifluoromethanesulfonate, LiPF 6 , and a third lithium salt, but not a perchlorate salt to the casing.

22. The method of claim 21 , wherein the cathode has less than 1000 ppm of water.

23. The method of claim 21 , wherein the cathode has less than 500 ppm water.

24. The method of claim 21 , wherein the electrolyte further comprises a material selected from the group consisting of ethylene carbonate, propylene carbonate, dimethoxyethane, butylene carbonate, and dioxolane.

25. The method of claim 21 , wherein the electrolyte further comprises propylene carbonate and dimethoxyethane.

26. The method of claim 21 , wherein the electrolyte further comprises ethylene carbonate.

27. The method of claim 21 , wherein the electrolyte comprises, by weight, from about 5% to about 30% of ethylene carbonate, and from about 30% to about 90% dimethoxyethane.

28. The method of claim 21 , wherein the electrolyte further comprises ethylene carbonate, butylene carbonate, and dimethoxyethane.

29. The method of claim 21 , wherein the electrolyte comprises dioxolane.

30. The method of claim 21 , further comprising, after steps (a)-(d), discharging the cell only once and then discarding the cell.

31. The method of claim 21 , wherein the electrolyte further comprises dimethoxyethane and dioxolane.

32. The method of claim 21 , wherein the lithium salts in the electrolyte consist of lithium trifluoromethane sulfonate, LiPF 6 , and the third lithium salt.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2016
From: THE GILLETTE COMPANY
To: DURACELL U.S. OPERATIONS, INC.
Reel/Frame 037931/0489 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2007
From: ISSAEV, NIKOLAI N; POZIN, MICHAEL
To: THE GILLETTE COMPANY
Reel/Frame 020000/0694 →