IP Library Patent Application 11877632
Patent Application
App. No. 11/877,632

Flexible High-Voltage Adaptable Current Photovoltaic Modules And Associated Methods

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Patent No.
US None
App. No.
11/877,632
Abstract

A flexible photovoltaic module for converting light into an electric current includes a plurality of electrically interconnected flexible photovoltaic submodules monolithically integrated onto a common flexible substrate. Each photovoltaic submodule includes a plurality of electrically interconnected flexible thin-film photovoltaic cells monolithically integrated onto the flexible substrate. A flexible photovoltaic module for converting light into an electric current includes a backplane layer for supporting the photovoltaic module. A first pottant layer is disposed on the backplane layer, and a photovoltaic submodule assembly is disposed on the first pottant layer. The photovoltaic submodule assembly has at least one photovoltaic submodule, where each photovoltaic submodule includes a plurality of thin-film photovoltaic cells. A second pottant layer is disposed on the photovoltaic submodule assembly, and a upper laminate layer disposed on the second pottant layer.

Claims (39)

1 . A flexible photovoltaic module for converting light into an electric current, comprising a plurality of electrically interconnected flexible photovoltaic submodules monolithically integrated on a common flexible substrate, each photovoltaic submodule including a plurality of electrically interconnected flexible thin-film photovoltaic cells monolithically integrated onto the flexible substrate.

2 . The photovoltaic module of claim 1 , further comprising at least one bus bar electrically connecting at least two of the photovoltaic submodules.

3 . The photovoltaic module of claim 1 , further comprising at least one conductor formed of conductive ink electrically connecting at least two of the photovoltaic submodules.

4 . The photovoltaic module of claim 1 , at least two of the photovoltaic submodules being electrically connected in series.

5 . The photovoltaic module of claim 4 , further comprising a flexible bus bar electrically connecting the two photovoltaic submodules in series.

6 . The photovoltaic module of claim 1 , at least two of the photovoltaic submodules being electrically connected in parallel.

7 . The photovoltaic module of claim 6 , further comprising a flexible bus bar electrically connecting the two photovoltaic modules in parallel.

8 . The photovoltaic module of claim 1 , wherein:

the plurality of photovoltaic submodules comprises a first, second, third, and fourth photovoltaic submodule;

the first and second photovoltaic submodules are electrically connected in series to form a first string of photovoltaic submodules;

the third and fourth photovoltaic submodules are electrically connected in series to form a second string of photovoltaic submodules; and

the first string of photovoltaic submodules is electrically connected in parallel to the second string of photovoltaic submodules.

9 . The photovoltaic module of claim 1 , wherein:

the plurality of photovoltaic submodules comprises a first, second, third, and fourth photovoltaic submodule;

the first and second photovoltaic submodules are electrically connected in parallel to form a first group of photovoltaic submodules;

the third and fourth photovoltaic submodules are electrically connected in parallel to form a second group of photovoltaic submodules; and

the first group of photovoltaic submodules is electrically connected in series with the second group of photovoltaic submodules.

10 . The photovoltaic module of claim 1 , the photovoltaic module having a length and a width, a plurality of photovoltaic submodules being disposed along both the length and the width of the photovoltaic module.

11 . The photovoltaic module of claim 1 , at least two adjacent photovoltaic submodules having opposite electrical polarity.

12 . A flexible photovoltaic module for converting light into an electric current, comprising:

a backplane layer for supporting the photovoltaic module;

a first pottant layer disposed on the backplane layer;

a photovoltaic submodule assembly disposed on the first pottant layer, the photovoltaic submodule assembly having at least one photovoltaic submodule, each photovoltaic submodule having a plurality of thin-film photovoltaic cells;

a second pottant layer disposed on the photovoltaic submodule assembly; and

a upper laminate layer disposed on the second pottant layer.

13 . The photovoltaic module of claim 12 , the photovoltaic submodule assembly comprising a plurality of photovoltaic submodules and a plurality of bus bars, the bus bars electrically interconnecting the plurality of photovoltaic submodules.

14 . The photovoltaic module of claim 12 , at least one or both of the first and second pottant layers comprising an additive.

15 . The photovoltaic module of claim 12 , the first pottant layer comprising:

a first pottant sublayer disposed on the backplane layer;

a first additive layer disposed on the first pottant sublayer; and

a second pottant sublayer disposed on the first additive layer.

16 . The photovoltaic module of claim 12 , the second pottant layer comprising:

a third pottant sublayer disposed on the photovoltaic submodule assembly;

a second additive layer disposed on the third pottant sublayer; and

a fourth pottant sublayer disposed on the second additive layer.

17 . The photovoltaic module of claim 12 , the photovoltaic submodule assembly comprising a common flexible substrate, each photovoltaic submodule being monolithically integrated on the common flexible substrate.

18 . The photovoltaic module of claim 12 , further comprising a flexible wiring harness including a plurality of electrical conductors, each electrical conductor being electrically isolated within the wiring harness, the photovoltaic submodule assembly being selectively connectable to one of the electrical conductors.

19 . The photovoltaic module of claim 12 , the backplane layer comprising a fastener for fastening the photovoltaic module to a supporting structure.

20 . The photovoltaic module of claim 12 , at least one of the first and second pottant layers being formed of one of ethylene vinyl acetate and polyvinyl butyral.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2008
From: ARMSTRONG, JOSEPH H; FOSTER, MATTHEW B; JENSEN, DOUGLAS G
To: ASCENT SOLAR TECHNOLOGIES INC.
Reel/Frame 020366/0798 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2008
From: PORT, JONATHAN S
To: PERMACITY CORP
Reel/Frame 020366/0914 →