Frangible flapper valve with hydraulic impact sleeve and method of breaking
View Patent ↗A frangible flapper valve that may be closed to hydraulically isolate a portion of a wellbore tubular. The flapper valve is made of a frangible material adapted to shatter upon impact from an impact sleeve. The sleeve may be used to initially hold open the flapper valve. A latching mechanism may be used to retain the sleeve above its initial position allowing the flapper to close isolating a portion of the tubular. The latching mechanism may engage a piston to retain the sleeve at the second position. A shearable device adapted to shear under a predetermined pressure selectively connects the piston to the tubular. When the pressure within the tubular increases above the predetermined amount the shearable device releases the piston and pushes the sleeve into the closed flapper valve causing the flapper valve to shatter. A second latching mechanism may prevent further movement of the sleeve.
1. A method for selectively isolating a portion of a wellbore tubular, the method comprising:
holding open a flapper valve with a movable device in an initial position;
moving the movable device up the wellbore tubular to a second position, wherein the flapper valve closes to hydraulically isolate a portion of the wellbore tubular;
securing the movable device at the second position;
increasing the pressure within the wellbore tubular to a predetermined amount;
releasing an impact device within the wellbore tubular, wherein the impact device is adapted to be released at the predetermined amount of pressure in response to a downward movement of a piston; and
breaking the closed flapper valve with the impact device.
2. The method of claim 1 wherein the impact device is the movable device.
3. The method of claim 1 wherein the impact device is selectively connected to the movable device.
4. The method of claim 1 further comprising securing the impact device to the wellbore tubular after breaking the closed flapper valve.
5. The method of claim 1 , wherein the piston moves in response to a shearing of a shearable device adapted to shear under the predetermined amount of pressure.
6. The method of claim 1 , wherein the movement of the movable device up the wellbore tubular is accomplished via the use of a latching mechanism.
7. A method for selectively hydraulically isolation a portion of a wellbore tubular, the method comprising
providing a flapper valve within the wellbore tubular, the flapper valve including a biasing mechanism to move the flapper valve to a closed position that hydraulically isolates a portion of the wellbore tubular;
connecting a sleeve to a latching mechanism within the wellbore tubular, the latching mechanism being movable from a first position to a second position;
holding open the flapper valve with the sleeve when the latching mechanism is in the first position;
moving the latching mechanism to the second position, wherein the sleeve permits the flapper valve to close to hydraulically isolate the portion of the wellbore tubular;
engaging the latching mechanism to a piston, wherein the piston is releasably connected to the wellbore tubular by a shearable device adapted to shear under a predetermined amount of pressure;
increasing the pressure within the wellbore tubular to the predetermined amount to shear the shearable device;
the pressure moving the sleeve down the wellbore tubular to break the flapper valve.
8. The method of claim 7 wherein the latching mechanism is a spring loaded dog, a snap ring, or a collet.
9. The method of claim 7 further comprising engaging the sleeve with a second latching mechanism after breaking the flapper valve.
10. The method of claim 7 further comprising pumping hydraulic pressure into a hydraulic port in the wellbore tubular to back pressure the piston.