IP Library Granted Patent US 7,815,022
Granted Patent B2
US 7,815,022 · App. 11/879,705 · Granted Oct 19, 2010

Brake caliper for a disk brake of a motor vehicle

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Quick Facts
Patent No.
US 7,815,022
App. No.
11/879,705
Granted
Oct 19, 2010
Kind
B2
Abstract

In order to avoid oscillations and brake screeching associated with such oscillations, a brake caliper is provided with a reinforcing element. The reinforcing element is formed with a C-shaped profile element that is connected to the brake caliper on the underside of the housing of said brake caliper. The reinforcing element can also be configured in order to hold the brake pads and linings and therefore relieve the housing of the braking torque.

Claims (24)

1. A brake caliper for a disk brake of a motor vehicle, comprising:

a housing formed with mutually spaced-apart, oppositely disposed brake caliper limbs and at least one brake caliper bridge connecting said brake caliper limbs to one another;

said brake caliper limbs and said brake caliper bridge forming an exposed edge defining an integrated supporting frame extending in a closed manner all around and having longitudinal and transverse edges;

said housing of the brake caliper being formed with recesses for hydraulic pistons for loading brake linings;

fastening elements connecting said housing of the brake caliper via said supporting frame to a reinforcing element formed of a profile element that is open at at least one of said brake caliper limbs of said housing;

wherein said reinforcing element comprises a single-piece C-profile element, having a longitudinal web and attached transverse webs, and in each case adjoining projections on said transverse webs, and wherein said longitudinal web is directly connected to a wheel carrier or pivoting bearing oriented toward a vehicle wheel together with the brake caliper.

2. The brake caliper according to claim 1 , wherein said longitudinal web of said reinforcing element extends below a longitudinal edge of a first limb of said supporting frame, within a contour of said longitudinal edge, and said two transverse webs are disposed below said transverse edge, and said projections of said transverse webs are disposed under a part region of a further longitudinal edge of a second limb of said supporting frame.

3. The brake caliper according to claim 1 , wherein said reinforcing element is disposed with a longitudinal web thereof spaced apart from a longitudinal edge of one of said brake caliper limbs and includes receptacles for fastening the brake caliper to a wheel carrier.

4. The brake caliper according to claim 1 , wherein said reinforcing element is connected to said supporting frame on said housing of the brake caliper, via a longitudinal web thereof and via a projection of said transverse webs, by way of said fastening elements.

5. The brake caliper according to claim 1 , wherein said reinforcing element is formed with a longitudinal web having ends each connected with a first fastening element formed of a bolt held in a bridge section of the brake caliper.

6. The brake caliper according to claim 5 , wherein second fastening elements are respectively disposed in projections of transverse webs connected to said longitudinal web, said second fastening elements lying opposite said first fastening elements and comprising bolts held in said bridge section of the brake caliper.

7. The brake caliper according to claim 6 , wherein said projections of said transverse webs and said longitudinal web of said reinforcing element are supported on said integrated supporting frame of the brake caliper via protruding extensions.

8. The brake caliper according to claim 1 , wherein said housing of the brake caliper is an aluminum casting and said reinforcing element is formed of high strength steel.

9. The brake caliper according to claim 1 , wherein two central bridge sections connecting said brake caliper limbs to one another and defining a recess therebetween are disposed on said housing of the brake caliper between said fastening elements of said reinforcing element.

10. The brake caliper according to claim 1 , wherein said projections of said reinforcing element have arms with angled-away free ends and first bearing pins for a first brake lining on an end side, and wherein further bearing pins opposite said first bearing pins for a second brake lining are disposed on said longitudinal web of said reinforcing element.

11. The brake caliper according to claim 10 , wherein two protruding brackets or arms configured to receive said bearing pins for the second brake lining are disposed on said longitudinal web of said reinforcing element.

12. A brake caliper for a disk brake of a motor vehicle, comprising:

a housing formed with mutually spaced-apart, oppositely disposed brake caliper limbs and at least one brake caliper bridge connecting said brake caliper limbs to one another;

said brake caliper limbs and said brake caliper bridge forming an exposed edge defining an integrated supporting frame extending in a closed manner all around and having longitudinal and transverse edges;

said housing of the brake caliper being formed with recesses for hydraulic pistons for loading brake linings;

fastening elements connecting said housing of the brake caliper via said supporting frame to a reinforcing element formed of a profile element that is open at at least one of said brake caliper limbs of said housing;

wherein two central bridge sections connecting said brake caliper limbs to one another and defining a recess therebetween are disposed on said housing of the brake caliper between said fastening elements of said reinforcing element; and

wherein said housing is formed with differently-sized weight-saving cutouts at least in edge regions of said housing, in each case adjoining said bridge sections and recesses.

13. The brake caliper according to claim 12 , wherein in each case said recesses are formed between said central bridge sections and further end-side bridge sections of said housing, said end-side bridge sections being connected directly to said reinforcing element by way of fastening elements via said exposed edge of said housing.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2010
From: AYDT, GUENTER; KIRSCHNER, THOMAS
To: DR. ING. H.C. F. PORSCHE AKTIENGESELLSCHAFT
Reel/Frame 024865/0433 →
CHANGE OF NAME Recorded Jul 15, 2010
From: PORSCHE ZWISCHENHOLDING GMBH
To: DR. ING H.C. F. PORSCHE AKTIENGESELLSCHAFT
Reel/Frame 024689/0278 →
MERGER Recorded Jul 14, 2010
From: DR. ING. H.C. F. PORSCHE AKTIENGESELLSCHAFT (COMPANY NO. 722287)
To: PORSCHE ZWISCHENHOLDING GMBH
Reel/Frame 024684/0871 →
MERGER Recorded Jun 30, 2008
From: DR. ING. H.C.F. PORSCHE AKTIENGESELLSCHAFT
To: DR. ING. H.C.F. PORSCHE AKTIENGESELLSCHAFT (COMPANY NUMBER 722287)
Reel/Frame 021184/0926 →