Manufacturing method and cleaning equipment for seamless tube
View Patent ↗A seamless tube is manufactured while effectively suppressing the occurrence of carburization in the seamless tube without interfering with operations. A seamless tube is manufactured by a step of washing at least a portion of a conveyor installed in a conveying step of a mandrel bar B which is situated from a lubricant applying device 7 to the entrance of a mandrel mill 8 , a step of washing, on the upstream side of the lubricant applying device 7 , a mandrel bar B which was used for elongation rolling, and a step of applying a non-graphite-based lubricant to the mandrel bar B with the lubricant applying device 7 , wherein the conveyor and the mandrel bar B are each washed such that the amount of graphite C2 (g/m 2 ) adhering to the surface of the mandrel bar B before it is provided to elongation rolling and the amount of carbon C1 (g/m 2 ) contained in the organic binder of the applied lubricant satisfy Equation 1: 0.08×C1+0.05×C2≦3 and Equation 2: 3≦C1+C2≦50.
1. A method of manufacturing a seamless tube comprising:
a) a step of applying a lubricant to a mandrel bar,
b) a step of inserting the lubricated mandrel bar into a mother tube,
c) a step of carrying out elongation rolling of the mother tube with a mandrel mill,
d) a step of stripping a seamless pipe from the mandrel bar,
e) a step of cooling the mandrel bar, and
f) repeating steps (a-e) a number of times using the same mandrel bar characterized by comprising a step of washing at least a portion of a conveyor installed in a conveying step of the mandrel bar which is situated from a lubricant applying device to the entrance of a mandrel mill, a step of washing, on the upstream side of the lubricant applying device, the mandrel bar which is used for repeated elongation rolling, and a step of applying a lubricant to the mandrel bar by the lubricant applying device, wherein applying a non-graphite-lubricant organic binder-containing lubricant to the mandrel bar and washing of the conveyor and the mandrel bar are carried out such that the amount of graphite C2 (g/m 2 ) deposited on the surface of the mandrel bar before it is supplied to elongation rolling and the amount of carbon C1 (g/m 2 ) contained in an organic binder of the applied non-graphite-based organic binder-containing lubricant satisfies the following Equation 1 and Equation 2:
0.08 ×C 1+0.05 ×C 2≦3 (1), and
3 ≦C 1 +C 2≦50 (2).
2. A method of manufacturing a seamless tube as set forth in claim 1 wherein the conveyor is a roll conveyor and washing of the conveyor and the mandrel bar is carried out by spraying high pressure water at a water pressure of 30-150 MPa at the roll conveyor and the mandrel bar.
3. A method of manufacturing a seamless tube as set forth in claim 2 wherein washing of the roll conveyor is carried out by allowing a rotating buff to contact with at least the portions of the roll conveyor which is to be contacted with the mandrel bar.
4. A method of manufacturing a seamless tube as set forth in claim 1 wherein the conveyor is comprised of a chain conveyor, washing of the chain conveyor is carried out by allowing a rotating buff to contact with at least the portions of the chain conveyor which is to be contacted with the mandrel bar, washing of the mandrel bar is carried out by spraying high pressure water at a water pressure of 30-150 MPa at the mandrel bar.