Hermetic electrical feedthrough assembly for a compressor and method for making the same

1. An electrical feedthrough assembly for providing connection to at least one component of a compressor, the electrical feedthrough assembly comprising:

a housing having an inner surface defining a channel;

a sealed wire assembly at least partially in the channel, the sealed wire assembly including:

a substantially solid body having an outer surface defining a groove;

at least one wire sealingly passing through the body;

an o-ring disposed in the groove to provide a hermetic seal between the body and the inner surface of the housing; and

a snap ring for coupling to a slot formed in the body to prevent the sealed wire assembly from moving axially in a first direction in the housing.

2. An electrical feedthrough assembly as recited in claim 1 , wherein the housing has an outer surface adapted to be sealingly welded to a compressor shell.

3. An electrical feedthrough assembly as recited in claim 1 , wherein the housing has an enlarged end and a narrowed end.

4. An electrical feedthrough assembly as recited in claim 1 , further comprising a second o-ring disposed in a second groove formed in the body.

5. An electrical feedthrough assembly as recited in claim 1 , wherein the at least one wire is four wires.

6. An electrical feedthrough assembly as recited in claim 1 , wherein the body has a length greater than a length of the housing.

7. An electrical feedthrough assembly as recited in claim 6 , wherein the body has a portion positioned outside the housing, the portion of the body positioned outside the housing being configured to receive an end portion of the housing to prevent the sealed wire assembly from moving axially in one direction in the housing.

8. An electrical feedthrough assembly as recited in claim 1 , wherein the housing and sealed wire assembly being configured and positioned to substantially limit axial movement of the sealed wire assembly in the housing.

9. A compressor comprising:

a shell defining an opening;

a wire assembly hermetically sealed in the opening, the wire assembly including a substantially solid body and at least one wire passing through the body, the body being formed from a material that hermetically seals the at least one wire directly in the body without additional components and the body having an outer surface defining a groove; and

the wire assembly comprising:

a housing having an outer surface hermetically secured to the opening and an inner surface defining an elongated channel for receiving the body;

an o-ring positioned in the groove to contact the elongated channel to form a hermetic seal; and

a snap ring for coupling to a slot formed in the body to prevent the body from moving axially in the housing in a first direction.

10. A compressor as recited in claim 9 , wherein the material is selected from the group consisting of epoxy, a ceramic and combination thereof.

11. A compressor as recited in claim 9 , wherein the wire assembly is configured and positioned to substantially limit axial movement of the body relative to the shell.

12. A compressor as recited in claim 9 , wherein the body has a length greater than a length of the housing.

13. A compressor as recited in claim 9 , wherein the housing comprises a first end and a second end opposite the first end, the first end is positioned in the shell and has a diameter greater than the opening.

14. A compressor as recited in claim 13 , wherein the elongated channel is positioned between the first end and the second end.

15. A compressor as recited in claim 14 , wherein the body has a first portion positioned outside the second end of the housing, the first portion of the body being configured to receive the second end of the housing to prevent the sealed wire assembly from moving axially in a second direction in the housing opposite the first direction.

16. A compressor as recited in claim 15 , wherein the slot is formed in the first portion of the body.

17. A method for electrically connecting components within a shell of a compressor, the method comprising:

forming an opening in the shell;

hermetically sealing a housing in the opening, the housing having an elongated inner surface defining a channel;

embedding at least one wire in a body such that the at least one wire is hermetically sealed in the body to form a wire assembly;

placing an o-ring in a respective groove in the body;

connecting an end of the at least one wire to a component within the shell of the compressor;

securing the wire assembly within the channel such that the housing is hermetically sealed about the wire assembly with the o-ring; and

preventing the body from moving axially in the housing in a first direction by coupling a snap ring to a slot formed in the body.