IP Library Granted Patent US 8,795,814
Granted Patent B2
US 8,795,814 · App. 11/895,950 · Granted Aug 5, 2014

Panel with footfall and ambient sound deadening, covering composed of panels, sound reducing coating, process for its production and apparatus for this purpose

Inventor: Roger Braun (Willisau LU, CH)
Assignee: Kronotec AG
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Quick Facts
Patent No.
US 8,795,814
App. No.
11/895,950
Granted
Aug 5, 2014
Kind
B2
Abstract

A panel has an upper side facing the room in the use position and a lower side facing the floor. The lower side is coated, at least in sections, with a bonding layer composed of polymer. The bonding layer has an uneven surface on the outer side facing away from the panel, and has been coated at least in sections with a damping layer composed of polymer. A covering composed of panels, a process and an apparatus for producing the panels are also described.

Claims (38)

1. A panel comprising an upper side facing a room in a use position and a lower side facing a floor, the lower side having a bonding layer at least in sections, the bonding layer having a density of more than 600 kg/m 3 and an uneven surface on an outer side facing away from the panel, and the bonding layer having been coated with a damping layer composed of a soft, plastically deformable polymer, the bonding layer being formed from at least one of a material of the panel and a non-adhesive, hard polymer, the uneven surface of the bonding layer comprising projections adapted to convert a vertical deflection of the panel into a horizontal motion of the projections with the projections being embedded in the damping layer of said soft, plastically deformable polymer.

2. The panel according to claim 1 , wherein the damping layer comprises a polymer having a density of up to 1600 kg/m 3 .

3. The panel according to claim 1 , wherein the damping layer comprises a polymer having a density of up to 1200 kg/m 3 .

4. The panel according to claim 1 , wherein the damping layer comprises a polymer having a density of up to 600 kg/m 3 .

5. The panel according to claim 1 , wherein the polymer of the damping layer comprises a polymer selected from a group consisting of polyolefins, polyethylene, soft ethylene-vinyl acetate, butyl rubber, sealing putty, bitumen, polyethylene foam film and mixtures thereof.

6. The panel according to claim 1 , wherein the polymer of the damping layer comprises damping bodies.

7. The panel according to claim 6 , wherein the damping bodies are hollow bodies.

8. The panel according to claim 7 , wherein the hollow bodies are spherical hollow bodies.

9. The panel according to claim 1 , wherein an outer side of the damping layer facing away from the panel is flat or has a rough surface.

10. The panel according to claim 1 , wherein the damping layer has been applied to a film which, in the use position, faces away from the bonding layer.

11. The panel according to claim 1 , wherein the damping layer fully covers the bonding layer.

12. The panel according to claim 1 , wherein the bonding layer consists of a different material from the panel.

13. The panel according to claim 12 , wherein the bonding layer comprises a polymer.

14. The panel according to claim 1 , wherein the bonding layer has a density of more than 900 kg/m 3 .

15. The panel according to claim 1 , wherein the bonding layer has a density of more than 1500 kg/m 3 .

16. The panel according to claim 1 , wherein the bonding layer comprises a hard polymer.

17. The panel according to claim 16 , wherein the hard polymer is selected from the group consisting of melamine resin and hard ethylene-vinyl acetate.

18. The panel according to claim 1 , wherein the outer side with the uneven surface of the bonding layer has a profile depth of up to 4.0 mm.

19. The panel according to claim 1 , wherein the outer side with the uneven surface of the bonding layer has a profile depth of up to 1.5 mm.

20. The panel according to claim 1 , wherein the outer side with the uneven surface of the bonding layer has a profile depth of up to 1.2 mm.

21. The panel according to claim 1 , wherein the outer side with the uneven surface of the bonding layer has a profile depth of up to 0.8 mm.

22. The panel according to claim 1 , wherein the outer side with the uneven surface of the bonding layer has a profile depth of up to 0.4 mm.

23. The panel according to claim 1 , wherein the outer side with the uneven surface of the bonding layer has a profile depth of up to 0.2 mm.

24. The panel according to claim 1 , wherein the outer side of the bonding layer has one of a geometrically regular surface and an irregular surface.

25. The panel according to claim 24 , wherein the outer side of the bonding layer has one of a studded, rhombic and pyramidal surface.

26. The panel according to claim 1 , further comprising said projections being spaced by a distance in the range of approx. 0.2 mm to approx. 0.8 mm.

27. The panel according to claim 1 , wherein the bonding layer fully covers the lower side of the panel.

28. The panel according to claim 1 , wherein the panel consists of a material selected from the group consisting of wood, a wood material, high-density fibreboard, medium-density fibreboard, chipboard and a mineral board bonded to synthetic resin.

29. The panel according to claim 1 , wherein a sound-reducing coating is formed by the bonding layer being composed of a hard polymer provided with said projections on one side.

30. A covering comprising a plurality of panels which are bonded to one another in a floating manner and are arranged on a fixed substrate with a sound-reducing layer on a lower side of the panels, and the sound-reducing layer comprising at least one bonding layer with a density of more than 600 kg/m 3 and an uneven surface which has been coated at least in sections with a damping layer composed of polymer and which has projections designed to convert a vertical deflection of a respective one of said panels into a horizontal motion of the projections.

31. The covering according to claim 30 , wherein the panels are manufactured from at least one of wood, wood material and polymer.

32. The covering according to claim 30 , wherein the panels, on the upper side, have been provided with a decoration and an abrasion-resistant coating.

33. The covering according to claim 30 , wherein the panels have been provided with a bonding layer shaped integrally on a core of a respective panel or with a bonding layer fixed on the lower side of the respective panel.

34. The covering according to claim 30 , wherein the at least one bonding layer and the damping layer have been produced as the sound-reducing layer and have been applied to the lower side of the panels at one of a manufacture and an installation stage.

35. The covering according to claim 30 , wherein the sound-reducing layer is formed by the bonding layer being composed of a hard polymer provided with said projections on one side.

36. A sound-reducing coating comprising a bonding layer composed of a non-adhesive hard polymer provided with projections on one side, said bonding layer having a density of more than 600 kg/m 3 and the projections being embedded into a damping layer composed of a soft plastically deformable polymer and being designed to convert a vertical deflection of a panel into a horizontal motion of the projections.

37. A panel comprising an upper side facing a room in the use position and a lower side facing a floor, the lower side having a bonding layer at least in sections, the bonding layer having a density of more than 600 kg/m 3 and an uneven surface on an outer side facing away from the panel, the bonding layer having been applied at a manufacture stage, the bonding layer being formed from a material selected from the group consisting of a material of the panel and a non-adhesive, hard polymer, and the bonding layer, in a use position, having been coated at least in sections with a damping layer composed of a soft, plastically deformable polymer, and the uneven surface comprising projections adapted to convert a vertical deflection of the panel into a horizontal motion of the projections.

38. A covering comprising a plurality of panels which are bonded to one another in a floating manner, are arranged on a fixed substrate, and have a sound-reducing layer on a lower side of the panels, the sound-reducing layer having at least one bonding layer having a density of more than 600 kg/m 3 and an uneven surface which has been applied at a manufacture stage and has been coated, in a use position, at least in sections with a damping layer composed of a soft, plastically deformable polymer and the bonding layer being formed from a material selected from a group consisting of a material of the panel and a non-adhesive, hard polymer, and said uneven surface comprising projections adapted to convert a vertical deflection of one of said panels into a horizontal motion of the projections.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE DOCUMENT DATE PREVIOUSLY RECORDED AT REEL: 041665 FRAME: 0359. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Mar 24, 2017
From: KRONOTEC AG
To: SWISS KRONO TEC AG
Reel/Frame 042084/0703 →
CHANGE OF NAME Recorded Mar 21, 2017
From: KRONOTEC AG
To: SWISS KRONO TEC AG
Reel/Frame 041665/0359 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2007
From: BRAUN, ROGER
To: KRONOTEC AG
Reel/Frame 020028/0790 →
Priority Claims (2)
DE 10 2006 040 084 · Aug 28, 2006 · national
DE 10 2006 061 852 · Dec 21, 2006 · national
Continuity (1)
Related Publication 20080050562A1 · Feb 28, 2008