IP Library Granted Patent US 7,701,107
Granted Patent B2
US 7,701,107 · App. 11/896,505 · Granted Apr 20, 2010

Motor including a teeth section and a yoke section which are formed of mutually independent configuration members

Assignee: Sanyo Electric Co., Ltd.
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Quick Facts
Patent No.
US 7,701,107
App. No.
11/896,505
Granted
Apr 20, 2010
Kind
B2
Abstract

Included are a rotor, and a stator having a yoke section and a teeth section including multiple teeth. The teeth section and the yoke section are made of mutually independent configuration members, and connected to each other. At least one of the teeth section and the yoke section is formed by connecting each neighboring two of its multiple segments arranged one after another in a direction in which the rotor rotates. At least some neighboring teeth out of the multiple teeth are unified.

Claims (54)

1. A motor comprising:

a stator including a yoke section and a teeth section including a plurality of teeth; and

a rotor,

wherein the teeth section and the yoke section are formed of mutually independent configuration members, and are connected to each other,

the teeth section comprises teeth segments, wherein two adjacent teeth segments thereof being connected one to another in a direction in which the rotor rotates,

the yoke section comprises yoke segments, wherein two adjacent yoke segments thereof being connected one to another in the direction in which the rotor rotates,

the teeth segments having a plurality of teeth,

in each teeth segment, at least a predetermined number of adjacent teeth are unified,

the number of the yoke segments is equal to the number of the teeth segments,

the yoke segments are connected to the teeth segments on a one-to one basis, and

the teeth segments are connected to the yoke segments in a way that each teeth segment is not connected to multiple yoke segments simultaneously.

2. The motor of claim 1 , wherein

the yoke section includes a plurality of yoke segments, and

each neighboring two of the plurality of yoke segments are connected to each other in a loose fitting manner.

3. The motor of claim 1 , wherein

the teeth section includes a plurality of teeth segments having the plurality of teeth, and

a gap is formed between each neighboring two of the teeth segments.

4. The motor of claim 1 , wherein the teeth section is connected to the yoke section by pressing fit.

5. A motor comprising:

a stator including a yoke section and a teeth section including a plurality of teeth; and

a rotor,

wherein the teeth section and the yoke section comprise mutually independent configuration members, and are connected to each other,

at least one teeth section and the yoke section comprise connected neighboring two segments arranged one after another in a direction in which the rotor rotates, and

at least some neighboring teeth are unified

wherein, in a front end portion of each of the teeth which is opposite to the rotor, the distance between the rotor and each of two end parts of the front end portion in the direction in which the rotor rotates is longer than the distance between the rotor and a central part of the front end portion in the direction in which the rotor rotates.

6. The motor of claim 1 , further comprising

a case to which the stator is attached,

wherein, for the purpose of positioning the yoke section, guide portions which abut on the inner surface of the case are formed in the yoke section.

7. A motor comprising:

a stator including a yoke section and a teeth section including multiple teeth as well as a plurality of connecting parts;

a rotor; and

coils,

wherein the teeth section and the yoke section comprise mutually independent configuration members, and are connected to each other, and

at least some neighboring teeth are unified with a part of the teeth in the rotational axis direction of the rotor by use of their corresponding connecting parts in positions closer to the rotor than their corresponding respective coils,

the motor further comprising a magnetic sensor for detecting a magnetic pole of the rotor, the magnetic sensor being arranged in a position in a direction in which the radius of the stator extends and passes through the connecting parts when viewed from the rotational axis direction, and the position in the rotational axis direction and off the teeth when viewed from the radius direction,

wherein, at least between two of the teeth which are closest to the magnetic sensor, the connecting parts are formed only in positions other than end portions of the teeth, the end portions being closer to the position where the magnetic sensor is arranged.

8. The motor of claim 7 , wherein a plurality of connecting parts are formed in a way that one of the connecting parts is arranged at intervals of a regular distance in the direction in which the rotor rotates.

9. The motor of claim 7 , wherein the teeth section comprises laminated first teeth plates each including connecting-part-forming parts each constituting one of the connecting parts between each neighboring two of the teeth as well as tooth-forming parts respectively constituting the teeth; and second teeth plates each including tooth-forming parts respectively constituting the teeth.

10. The motor of claim 7 , wherein

insertion grooves into which parts of the teeth section are inserted are formed in the yoke section,

the connecting parts are formed in an end portion of the teeth section where the parts of the teeth section are inserted into the insertion grooves in the yoke section first.

11. A motor comprising:

a stator including a yoke section in which insertion grooves are formed and which includes closing walls, a teeth section including a plurality of teeth, and

a case including closing portions for closing one end portions of their respective insertion grooves,

wherein the teeth section and the yoke section comprise mutually independent configuration members connected to each other,

at least some neighboring teeth out of the plurality of the teeth are unified by connecting the neighboring teeth one after another by use of their corresponding connecting parts,

the insertion grooves is for connecting the yoke section and the teeth section to each other by insertion, and the closing walls is for closing other end portions of their respective insertion grooves.

12. The motor of claim 11 , wherein the yoke section comprises laminated first yoke plates each having closing-wall-forming parts constituting the respective closing walls formed; and second yoke plates each having insertion-groove-forming parts constituting the respective insertion grooves formed.

13. The motor of claim 11 , wherein one of each neighboring two of the teeth is connected to the other by the connecting part at least its end portion at the side of a corresponding one of the closing walls.

14. The motor of claim 11 , wherein an end surface of any one of the teeth at the side of a corresponding one of the closing walls is present in the same plane as an outer end surface of the closing wail.

15. The motor of claim 11 , wherein the closing portions in the case are unified in a way that the closing portions protrude inward from the case.

16. The motor of claim 11 , wherein

the teeth section has a plurality of teeth segments each having the plurality of teeth, and

at least one closing portion of the case is provided to each of the teeth segments.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2024
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC AUTOMOTIVE SYSTEMS CO., LTD.
Reel/Frame 066595/0305 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2007
From: SAGARA, HIROAKI; YAMAGUCHI, YUKIFUMI; UCHINO, TAKASHI; TOMOSHIGE, KAZUHIRO; KISHIMOTO, KEIJI; UETA, TETSUJI; TAGUCHI, KENJI
To: SANYO ELECTRIC CO., LTD
Reel/Frame 019838/0833 →
Priority Claims (3)
JP 2006-243726 · Sep 8, 2006 · national
JP 2006-243728 · Sep 8, 2006 · national
JP 2006-243730 · Sep 8, 2006 · national
Continuity (1)
Related Publication 20080061653A1 · Mar 13, 2008