Method and apparatus for cleaning of a burner
The present invention relates to a method for cleaning a burner by a burner cleaner. The method comprises removing a burner nozzle, partly inserting the burner cleaner into the burner, connecting a threaded guide of the cleaner to the burner at a thread of an inlet pipe, bringing a shaft being a part of the burner cleaner and partly surrounded by the guide to rotate by a motor, thereby bringing a flare brush connected to the other end of the shaft to hit inner surface of the burner and remove deposit from it, and moving the shaft with the flare brush in the guide enabling the flare brush to clean the inner surface of the burner. The invention further provides a burner cleaner, comprising a shaft, an annular, threaded guide mounted around and co-axially with the shaft, and being shorter than the shaft, a flare brush connected at one end of the shaft, and a motor connected to other end of the shaft.
1. A burner cleaner for cleaning a burner, the burner comprising an inlet pipe, a venturi and a burner nozzle with a threaded connection to the inlet pipe, the burner cleaner comprising:
(a) a shaft;
(b) an annular guide mounted around and co-axially with the shaft, the guide being threaded to allow the guide to connect to and disconnect from a threaded end of the burner, and the guide being shorter than the shaft enabling the shaft to move in the guide, the guide having an annular tube that is inserted within the inlet pipe of the burner;
(c) a rotating flare brush connected at one end of the shaft, the rotating brush being equipped with a plurality of wire ropes, each of the wire ropes terminating in a spherical body at an end, each of the spherical bodies being flame-coated, and the brush being inside the burner when connected to the burner; and
(d) a motor connected to other end of the shaft, wherein actuation of the motor allows the spherical bodies of the rotating brush to be flung out to an inner surface of the venturi of the burner and to hit the inner surface of the venturi, to remove deposit from the burner.
2. A burner cleaner according to claim 1 , wherein the guide comprises the annular tube and a union; the annular tube tightly surrounds the shaft; part of the union is surrounding and fixed to one end of the annular tube; and remaining part of the union is surrounding and spaced apart from the annular tube and equipped with an inside thread.
3. A burner cleaner according to claim 2 , wherein the annular tube is made from Teflon™.
4. A burner cleaner according to claim 2 , wherein the union is made from stainless steel or galvanic steel.
5. A burner cleaner according to claim 1 , wherein the spherical bodies are made from a cobalt-containing metal alloy.
6. A burner cleaner according to claim 2 , wherein the shaft has a length of 800-1200 mm and an outer diameter of 10-12 mm;
the annular tube of the guide has a length of 120-150 mm, an outer diameter of 36-40 mm and an inner diameter of 10.2-12.2 mm;
the union of the guide has a length of 50-60 mm; the brush has 3-5 wire ropes with spherical bodies; and
the motor rotates 1000-2000 rpm.
7. A burner cleaner according to claim 1 , wherein the burner is installed in a tubular, fired reformer.