IP Library Granted Patent US 7,723,451
Granted Patent B2
US 7,723,451 · App. 11/899,113 · Granted May 25, 2010

Olefin polymerization process

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,723,451
App. No.
11/899,113
Filed
Sep 4, 2007
Granted
May 25, 2010
Kind
B2
Examiner
LU, C CAIXIA
Art Unit
1796
USPC
526/127
Abstract

A slurry process for polymerizing ethylene is disclosed. The process comprises polymerizing ethylene in the presence of an α-olefin, hydrogen, and a catalyst comprising an activator and a supported, dimethylsilyl-bridged bis(indenoindolyl)zirconium complex. The process has high catalyst activity and produces polyethylene having a broad molecular weight distribution.

Claims (18)

1. A slurry process which comprises polymerizing ethylene at a temperature within the range of about 40° C. to about 90° C. in the presence of a C 3 -C 10 α-olefin, hydrogen, and a catalyst comprising an activator and a supported, dimethylsilyl-bridged bis(indeno-indolyl)zirconium complex to produce polyethylene with broad molecular weight distribution as indicated by a M w /M n greater than 12, wherein the catalyst has an activity ratio as defined herein greater than 4.

2. The process of claim 1 wherein the complex has the structure:

wherein each L′ is an indenoindolyl ligand and each L is independently selected from the group consisting of halide, alkoxy, aryloxy, siloxy, alkylamino, and C 1 -C 30 hydrocarbyl.

3. The process of claim 1 wherein the complex has a structure selected from the group consisting of:

wherein each R 1 is independently selected from the group consisting of C 1 -C 10 hydrocarbyl; each R 2 is independently selected from the group consisting of H, F, and C 1 -C 10 hydrocarbyl; and each L is independently selected from the group consisting of halide, alkoxy, aryloxy, siloxy, alkylamino, and C 1 -C 30 hydrocarbyl.

4. The process of claim 1 wherein the C 3 -C 10 α-olefin is selected from the group consisting of 1-butene, 1-hexene, and 1-octene.

5. The process of claim 1 capable of forming polyethylene having a weight-average molecular weight greater than 100,000.

6. The process of claim 1 wherein 63 mmoles of 1-butene per mole of ethylene in the liquid phase forms polyethylene with greater than 5 tertiary carbons per 1000 carbons.

7. The process of claim 1 wherein introduction of 0.82 mmoles of hydrogen per mole of ethylene into the liquid phase reduces the weight-average molecular weight by at least 60%.

8. The process of claim 1 wherein the supported complex is supported on silica.

9. The process of claim 1 wherein the activator is selected from the group consisting of alumoxanes, alkylaluminum compounds, organoboranes, ionic borates, ionic aluminates, aluminoboronates, and combinations thereof.

10. The process of claim 9 wherein the activator is methylalumoxane.

11. The process of claim 3 wherein the complex has the structure:

wherein each R 1 is independently selected from the group consisting of C 1 -C 10 hydrocarbyl; and each L is independently selected from the group consisting of halide, alkoxy, aryloxy, siloxy, alkylamino, and C 1 -C 30 hydrocarbyl.

12. The process of claim 11 wherein each R 1 is methyl.

13. The process of claim 11 wherein each R 1 is phenyl.

14. The process of claim 3 wherein the complex has the structure:

wherein each L is independently selected from the group consisting of halide, alkoxy, aryloxy, siloxy, alkylamino, and C 1 -C 30 hydrocarbyl.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032112/0786 →
APPOINTMENT OF SUCCESSOR ADMINISTRATIVE AGENT Recorded Jan 22, 2014
From: UBS AG, STAMFORD BRANCH
To: BANK OF AMERICA, N.A.
Reel/Frame 032112/0863 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: CITIBANK, N.A.
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0644 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0684 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: BANK OF AMERICA, N.A.
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0730 →