IP Library Patent Application 11899725
Patent Application
App. No. 11/899,725

Thermoplastic pothole repair material and method

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Quick Facts
Patent No.
US None
App. No.
11/899,725
Abstract

Disclosed is a thermoplastic material and method for repairing damaged asphaltic surfaces by filling “potholes” or damaged regions with thermoplastic fill that is placed in the damaged region of an asphaltic surface, heated to melt the fill in the damaged region and when sufficiently filled a thermoplastic color matched upper patch sheet is laid thereon and heated completing the asphaltic surface.

Claims (22)

1 . A pothole filling material comprising a thermoplastic, wherein said thermoplastic is comprised of alkyd/polyamide or polyamide/ester modified gum.

2 . The pothole material of claim 1 , wherein said thermoplastic fills and thereby repairs potholes in asphaltic surfaces.

3 . The pothole material of claim 2 , wherein said thermoplastic is a color matching preformed thermoplastic patch sheet that covers said potholes.

4 . The pothole material of claim 1 , wherein said thermoplastic is provided in an aggregate, granular or pellet form and applied in layers in said pothole.

5 . The pothole material of claim 4 , wherein said thermoplastic is heated within said pothole to a molten state such that said layers are combined by melting into a single thermoplastic filling compound to complete pothole reparation.

6 . The pothole material of claim 5 , wherein said molten state is achieved at a temperature greater than 300° Fahrenheit.

7 . The pothole material of claim 6 , wherein said thermoplastic in said molten state flows into cracks, crevices and fissures in the asphaltic surfaces thereby providing an improved bond between the surrounding bitumen and said potholes.

8 . The pothole material of claim 4 , wherein said preformed thermoplastic patch sheet is marked, cut and sized to extend over said pothole and heated sufficiently to melt said preformed thermoplastic patch sheet in order to combine said asphaltic surface with said pothole for optimized repair.

9 . The pothole material of claim 4 , wherein said preformed thermoplastic patch sheet is color matched to any asphaltic road surface.

10 . The pothole material of claim 4 , wherein said preformed thermoplastic patch sheet cracks and moves with said asphaltic road surface.

11 . The pothole material of claim 1 , wherein said thermoplastic comprises from zero up to 100% recycled materials.

12 . A method of applying a pothole material comprising a thermoplastic, wherein said thermoplastic is comprised of alkyd/polyamide or polyamide/ester modified gum.

13 . The method of applying the pothole material of claim 12 , wherein said thermoplastic wherein said thermoplastic fills and thereby repairs potholes in asphaltic surfaces.

14 . The method of applying the pothole material of claim 13 , wherein applying said thermoplastic is a color matching preformed thermoplastic patch sheet covering potholes.

15 . The method of applying the pothole material of claim 13 , wherein said thermoplastic is supplied in an aggregate, granular or pellet form and applied in layers in said pothole.

16 . The method of applying the pothole material of claim 13 , wherein heating said thermoplastic within said pothole to a molten state provides for melting said layers together into a continuous thermoplastic repair.

17 . The method of applying the pothole material of claim 16 , wherein heating said thermoplastic into said molten state is achieved at a temperature greater than 300 ° F.

18 . The method of applying the pothole material of claim 17 , wherein heating said thermoplastic into said molten state allows for flowing said thermoplastic flow into cracks, crevices and fissures in the asphaltic surfaces thereby providing an improved bond with the surrounding bitumen.

19 . The method of applying the pothole material of claim 16 , wherein preparation includes marking, cutting and sizing of said preformed thermoplastic patch sheet by extending said patch sheet over said pothole and heating sufficiently such that melting said preformed thermoplastic patch sheet together with said asphaltic surface and/or to said pothole, is achieved.

20 . The method of applying the pothole material of claim 16 , wherein color matching blends said preformed thermoplastic patch sheet with any asphaltic road surface.

21 . The method of applying the pothole material of claim 16 , wherein bonding of said preformed thermoplastic patch sheet with said pothole and said asphaltic road surface allows said preformed thermoplastic patch sheet to crack and move with said asphaltic road surface.

22 . The method of applying the pothole material of claim 13 , wherein filling said pothole with said thermoplastic uses zero to up to 100 % recycled materials.

Assignments (8)
RELEASE OF SECURITY INTEREST (FIRST LIEN) Recorded Apr 2, 2014
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: FLINT ACQUISITION CORP.; FLINT TRADING, INC.; PRECISION SCAN, L.L.C.; ENNIS PAINT, INC.
Reel/Frame 032591/0201 →
RELEASE OF SECURITY INTEREST (SECOND LIEN) Recorded Apr 2, 2014
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: FLINT ACQUISITION CORP.; FLINT TRADING, INC.; PRECISION SCAN, L.L.C.; ENNIS PAINT, INC.
Reel/Frame 032591/0216 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR PREVIOUSLY RECORDED ON REEL 027993, FRAME 0184. Recorded Apr 11, 2012
From: GCI CAPITAL MARKETS LLC
To: FLINT TRADING, INC.
Reel/Frame 028031/0976 →
RELEASE OF ASSIGNMENT Recorded Apr 5, 2012
From: CGI CAPITAL MARKETS LLC
To: FLINT TRADING, INC.
Reel/Frame 027993/0184 →
SECURITY AGREEMENT (SECOND LIEN) Recorded Apr 4, 2012
From: FLINT ACQUISITION CORP.; FLINT TRADING, INC.; PRECISION SCAN, L.L.C.; ENNIS PAINT, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 027991/0403 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Apr 4, 2012
From: FLINT ACQUISITION CORP.; FLINT TRADING, INC.; PRECISION SCAN, L.L.C.; ENNIS PAINT, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 027988/0211 →
SECURITY AGREEMENT Recorded Jun 27, 2011
From: FLINT TRADING, INC.
To: GCI CAPITAL MARKETS LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 026509/0501 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2010
From: GREER, ROBERT W, MR.
To: FLINT TRADING, INC.
Reel/Frame 025373/0453 →