IP Library Granted Patent US 8,679,217
Granted Patent B2
US 8,679,217 · App. 11/899,803 · Granted Mar 25, 2014

Pleated nanoweb structures

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Quick Facts
Patent No.
US 8,679,217
App. No.
11/899,803
Granted
Mar 25, 2014
Kind
B2
Abstract

A filter including a filter medium with a pleated structure. The medium includes a nanoweb layer and a scrim, wherein the nanoweb layer contains fibers with a number average diameter less than 1 micron and layer thickness less than 50 microns. The ratio of total medium thickness-to-pleat spacing is less than 0.15 and the nanoweb layer has a basis weight of more than about 0.6 gsm. The nonwoven scrim can be a spunbond web, a dry-laid web, a wet-laid web, a cellulose fiber web, a melt blown web and a glass fiber web.

Claims (6)

1. A filter comprising a filter medium with a pleated structure comprising a nanoweb layer and a scrim, wherein the nanoweb layer comprises fibers with a number average diameter less than 1 micron and layer thickness less than 50 microns, wherein the ratio of total medium thickness-to-pleat-spacing is less than 0.15, wherein the nanoweb layer has a basis weight of more than about 0.6 gsm and wherein the scrim is a nonwoven layer made of fibers selected from the group consisting of spunbond fibers, dry-laid fibers, wet-laid fibers, cellulose fibers, melt blown fibers, glass fibers, and blends thereof.

2. The filter of claim 1 in which the ratio of total medium thickness-to-pleat-spacing is less than 0.12.

3. The filter of claim 1 in which the ratio of total medium thickness-to-pleat-spacing is less than 0.08.

4. The filter of claim 1 in which the scrim is bonded to the nanoweb layer.

5. The filter of claim 1 in which the ratio of filter resistance to the flat sheet resistance of the medium is less than about 35 Pa/mm where flat sheet resistance is measured at an air flow rate of 5.3 cm/s and is reported in units of mm water gauge and filter resistance is measured at an air flow rate of 3344 m 3 /h and is reported in units of inch water gauge and converted to units of Pascal.

6. The filter media of claim 1 in which the filter efficiency does not decrease over a 20 hour treatment after application of a loading of 0.02 micron potassium chloride aerosol at a density of 3.6×10 5 to 3.8×10 5 particles per cm 3 at an air flow rate of 3344 m 3 /h.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2019
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: DUPONT SAFETY & CONSTRUCTION, INC.
Reel/Frame 049586/0634 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2007
From: CHI, CHENG-HANG; LIM, HYUN SUNG
To: E. I. DU PONT DE NEMOURS AND COMPANY
Reel/Frame 019982/0129 →