System for controlling droplet volume in continuous ink-jet printer
View Patent ↗In an ink-jet printing a succession of ink droplets are projected along a longitudinal trajectory at a target substrate. A group of droplets is selected from the succession in the trajectory, and this the group of droplets is combined by electrostatically accelerating upstream droplets of the group and/or decelerating downstream droplets of the group into a single drop.
1. An ink-jet printing method comprising the steps of:
projecting a succession of ink droplets along a longitudinal trajectory at a target substrate;
imparting to all of the droplets at a charge location along the trajectory a substantially identical charge;
selecting a group of droplets from the succession in the trajectory; and
combining the group of droplets into a single drop.
2. The method defined in claim 1 wherein the droplets are emitted at a starting end of the trajectory from a nozzle and all have the same size.
3. The method defined in claim 1 wherein the droplets are decelerated or accelerated by passing them through an electrostatic field extending along the trajectory to combine the droplets into a single drop.
4. The method defined in claim 3 wherein the electrostatic field is created by a pair of electrodes spaced apart parallel to the trajectory.
5. The method defined in claim 4 wherein a strength of the electrostatic field is varied as the droplets of the group pass the electrodes.
6. An ink-jet printing method comprising the steps of:
projecting at a target substrate a succession of ink droplets along a longitudinal trajectory between a pair of electrodes;
charging the electrodes to create an electrostatic field through which the electrodes pass;
spacing the electrodes parallel to the trajectory by a distance equal generally to a spacing between succeeding droplets of the succession;
selecting a group of droplets from the succession in the trajectory; and
varying a strength of the electrostatic field and thereby decelerating or accelerating droplets of the group to combine the group of droplets into a single drop.
7. An ink-jet printer comprising:
nozzle means for projecting a succession of ink droplets along a longitudinal trajectory at a target substrate;
a pair of charged electrodes flanking the path and spaced apart by a distance equal at most to a spacing between succeeding droplets of the succession;
means for selecting a group of droplets from the succession in the trajectory; and
means for applying a varying potential to the electrodes such that individual droplets passing between the electrodes are accelerated or decelerated and the droplets of the group are combined into a single drop, whereby the drop then strikes the target substrate.
8. The ink-jet printer defined in claim 7 wherein the electrodes are annular and form a passage through which the trajectory passes.
9. The ink-jet printer defined in claim 7 wherein the means for selecting can vary the number of droplets in the group.
10. The ink-jet printer defined in claim 9 , wherein the means for selecting includes a control unit and a software to define the number of droplets in the group.
11. An ink-jet printer comprising:
nozzle means for projecting a succession of ink droplets of the same size along a longitudinal trajectory at a target substrate;
means for identically charging all the droplets at a charging location along the trajectory;
a pair of electrodes flanking the path;
means for selecting a group of droplets from the succession in the trajectory; and
control means for applying to the electrodes a varying potential such that the droplets of the group are accelerated or decelerated and combined into a single drop, whereby the drop then strikes the target substrate.
12. The ink-jet printer defined in claim 11 wherein the charging means is upstream of the means for selecting and of the control means.
13. An ink-jet printer comprising:
nozzle means for projecting a succession of ink droplets along a longitudinal trajectory at a target substrate;
an electrode assembly having to one side of the trajectory a main electrode of predetermined length measured parallel to the trajectory equal at least to a length of a biggest possible group to be selected and to an opposite side of the trajectory a row of secondary electrodes spaced apart by a distance equal generally to a spacing between succeeding droplets of the succession;
means for selecting a group of droplets from the succession in the trajectory; and
control means for applying varying voltages to the secondary electrodes and thereby combining the group of droplets into a single drop, whereby the drop then strikes the target substrate.
14. The ink-jet printer defined in claim 13 wherein the control means applies to the secondary electrodes voltages that vary sawtooth fashion synchronously with movement of the droplets along the trajectory.