Process for producing double helical glass tube, light-emitting tube for fluorescent lamp, and fluorescent lamp
View Patent ↗A manufacturing method of a double spiral glass tube having a bump that is difficult to break. The manufacturing method includes the steps of: causing the bump forming section ( 32 ) in the central portion ( 13 ) to have greater tube thickness than the other sections in the glass tube ( 23 ) that has been deformed into a double spiral shape; heating and softening part of the bump forming section; and forming a bump ( 14 ) by injecting a nitrogen gas ( 27 ) into the inner space of the glass tube from both ends thereof to expand the bump forming section. With this structure, the bump forming section is preliminarily formed to have a greater tube thickness than the other sections. As a result, the bump, which is formed by expanding the bump forming section to have a smaller tube thickness than before the expansion, still maintains a sufficient strength.
1. A manufacturing method of a double spiral glass tube, comprising:
a deforming step of softening and bending a straight glass tube at a central portion thereof and deforming the glass tube into a double spiral shape;
a processing step, following the deforming step, of processing the double spiral shaped glass tube so that a bump forming section in the central portion has a greater tube thickness than other sections in the central portion, the bump forming section being a section at which a bump is to be formed; and
a forming step, following the processing step, of forming the bump by expanding the bump forming section.
2. The manufacturing method of claim 1 , wherein the processing step includes:
an injecting sub-step of injecting a gas into the double spiral shaped glass tube from an end thereof while the glass tube is in a softened state; and
an expansion restriction jig setting sub-step of setting an expansion restriction jig in a predetermined position, at which the expansion restriction jig is to be contacted with the bump forming section when the central portion is expanded by the injection of the gas in the injecting sub-step, so that an amount of expansion in the bump forming section is smaller than an amount of expansion in the other sections of the central portion.
3. The manufacturing method of claim 2 , wherein
a portion of the expansion restriction jig that is to be contacted with the bump forming section is flat.
4. The manufacturing method of claim 2 , wherein the processing step further includes:
a shaping jig setting sub-step of setting a shaping jig that adjusts a shape of a spiral portion excluding the central portion of the double spiral shaped glass tube when the gas is injected in the injecting sub-step.
5. The manufacturing method of claim 4 , wherein
the expansion restriction jig is attached to the shaping jig.
6. A manufacturing method of an arc tube, comprising:
a deforming step of softening and bending a straight glass tube at a central portion thereof and deforming the glass tube into a double spiral shape;
a processing step, following the deforming step, of processing the double spiral shaped glass tube so that a bump forming section in the central portion has a greater tube thickness than other sections in the central portion, the bump forming section being a section at which a bump is to be formed; and
a forming step, following the processing step, of forming the bump by expanding the bump forming section.
7. The manufacturing method of claim 6 , wherein the processing step includes:
an injecting sub-step of injecting a gas into the double spiral shaped glass tube from an end thereof while the glass tube is in a softened state; and
an expansion restriction jig setting sub-step of setting an expansion restriction jig in a predetermined position, at which the expansion restriction jig is to be contacted with the bump forming section when the central portion is expanded by the injection of the gas in the injecting sub-step, so that an amount of expansion in the bump forming section is smaller than an amount of expansion in the other sections of the central portion.
8. The manufacturing method of claim 7 , wherein a portion of the expansion restriction jig that is to be contacted with the bump forming section is flat.
9. The manufacturing method of claim 7 , wherein the processing step further includes:
a shaping jig setting sub-step of setting a shaping jig that adjusts a shape of a spiral portion excluding the central portion of the double spiral shaped glass tube when the gas is injected in the injecting sub-step.
10. The manufacturing method of claim 9 , wherein the expansion restriction jig is attached to the shaping jig.
11. A manufacturing method of a fluorescent lamp, comprising:
a deforming step of softening and bending a straight glass tube at a central portion thereof and deforming the glass tube into a double spiral shape;
a processing step, following the deforming step, of processing the double spiral shaped glass tube so that a bump forming section in the central portion has a greater tube thickness than other sections in the central portion, the bump forming section being a section at which a bump is to be formed; and
a forming step, following the processing step, of forming the bump by expanding the bump forming section.
12. The manufacturing method of claim 11 , wherein the processing step includes:
an injecting sub-step of injecting a gas into the double spiral shaped glass tube from an end thereof while the glass tube is in a softened state; and
an expansion restriction jig setting sub-step of setting an expansion restriction jig in a predetermined position, at which the expansion restriction jig is to be contacted with the bump forming section when the central portion is expanded by the injection of the gas in the injecting sub-step, so that an amount of expansion in the bump forming section is smaller than an amount of expansion in the other sections of the central portion.
13. The manufacturing method of claim 12 , wherein a portion of the expansion restriction jig that is to be contacted with the bump forming section is flat.
14. The manufacturing method of claim 12 , wherein the processing step further includes:
a shaping jig setting sub-step of setting a shaping jig that adjusts a shape of a spiral portion excluding the central portion of the double spiral shaped glass tube when the gas is injected in the injecting sub-step.
15. The manufacturing method of claim 14 , wherein the expansion restriction jig is attached to the shaping jig.