IP Library Granted Patent US 8,071,202
Granted Patent B2
US 8,071,202 · App. 11/912,011 · Granted Dec 6, 2011

Water-absorbing polymer structures with improved absorption properties

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Quick Facts
Patent No.
US 8,071,202
App. No.
11/912,011
Granted
Dec 6, 2011
Kind
B2
Abstract

The present invention relates to a process for production of water-absorbing polymer structures comprising the process steps of providing an untreated, water-absorbing polymer structure (Pu) with a retention of at least about 35 g/g; and bringing this water-absorbing untreated polymer structure (Pu) into contact with a permeability-increasing agent. The invention further relates to the water-absorbing polymer structures obtainable by this process, water-absorbing polymer structures, a composite, a process for production of a composite, a composite obtainable by this process, chemical products comprising water-absorbing polymer structures or a composite as well as the use of water-absorbing polymer structures or of the composite in chemical products.

Claims (40)

1. A water-absorbing polymer structure comprising:

from about 0.001 wt % to about 10 wt % of a compound selected from a SiO compound or a trivalent cation or a combination of the SiO compound and trivalent cation;

wherein said water-absorbing polymer structure has the following properties:

a a retention determined according to the herein-described test method of at least 32 g/g; and

b a Time-dependent Absorption Against a Pressure (TAAP at 0.3 psi) determined according to the test method described herein of 20 g/cm 2 , (TAAP; Time-dependent Absorption Against Pressure at 0.3 psi) selected from the group consisting of:

b1 50% of the maximum absorption of the polymer structure within about 20 minutes and

b2 90% of the maximum absorption of the polymer structure within about 40 minutes.

2. A composite comprising a water-absorbing polymer structure, which was produced according to a process, comprising the process steps of:

I providing an untreated water-absorbing polymer structure (Pu) with a retention determined according to the test method described herein of at least about 37.5 g/g; and

II bringing into contact of this water-absorbing, untreated polymer structure (Pu) with a permeability-increasing agent or a water-absorbing polymer structure according to claim 1 , a substrate and if necessary an additive, wherein the composite comprises at least one region which comprises the water-absorbing polymer structure in an amount from about 30 to about 100 wt. %, based on the total weight of the relevant regions;

wherein said permeability-increasing agent comprises from about 0.001 wt % to about 10 wt % of a compound selected from a SiO compound or a trivalent cation or a combination of the SiO compound and trivalent cation.

3. The composite according to claim 2 , wherein the composite is an absorbent layer.

4. The composite according to claim 3 , having at least one of the properties:

(δ1) a Rewet value of at most about 3 g after the third wetting;

(δ2) an Acquisition Time after the second wetting of at most about 450 s;

(δ3) an Acquisition Time after the third wetting of at most about 1500 s.

5. The composite according to claim 2 , wherein the composite has a mass per unit area of at least about 0.02 g/cm 2 .

6. The composite according to claim 2 , wherein the composite has a thickness of maximum about 20 mm.

7. A process for the production of a composite according to claim 2 , wherein the water-absorbing polymer structure and the substrate, and optionally the additive are brought into contact with each other.

8. A water-absorbing polymer comprising,

a) an untreated water-absorbing polymer structure (Pu) having a retention determined according to the test method “Determination of the Retention” described herein from about 40 to about 50 g/g; and

b) a permeability-increasing agent located on the surface of the untreated water-absorbing polymer structure

wherein the water-absorbing polymer further comprises

from about 0.001 wt % to about 10 wt % of a compound selected from a SiO compound or a trivalent cation or a combination of the SiO compound and trivalent cation,

wherein the foregoing compound is immobilized on the surface of the water-absorbing polymer.

9. The water-absorbing polymer structure according to claim 8 , having an Absorption against a Pressure of 0.7 psi (50 g/cm 2 ) determined according to ERT 442.2-02 of at least about 10 g/g.

10. A process for the production of water-absorbing polymer structures, comprising the following steps:

I providing an untreated water-absorbing polymer structure (Pu) having a retention determined according to the test method “Determination of the Retention” described herein from about 40 to about 50 g/g; and

II bringing into contact of the water-absorbing, untreated polymer structure (Pu) with from about 0.00 wt % to about 10 wt % of a compound selected from a SiO compound or a trivalent cation or a combination of the SiO compound and trivalent cation;

wherein said water-absorbing polymer structure has the following properties:

a a retention determined according to the herein-described test method of at least 32 g/g; and

b a Time-dependent Absorption Against a Pressure (TAAP at 0.3 psi) determined according to the test method described herein of 20 g/cm 2 , (TAAP; Time-dependent Absorption Against Pressure at 0.3 psi) selected from the group consisting of:

b1 50% of the maximum absorption of the polymer structure within about 20 minutes and

b2 90 % of the maximum absorption of the polymer structure within about 40 minutes.

11. The process according to claim 1 , wherein the SiO compound which was obtained by polycondensation of monoorthosilicic acid.

12. The process according to claim 4 , wherein the SiO compound is a silica sol.

13. The process according to claim 1 , wherein the trivalent cation is an Al 3+ ion.

14. The process according to claim 6 , wherein the salt is selected from AlCl 3 ×6 H 2 O, NaAl(SO 4 ) 2 ×12 H 2 O, KAl(SO 4 ) 2 ×12 H 2 O or Al 2 (SO 4 ) 3 ×14-18 H 2 O.

15. The process according to claim 1 , wherein the water-absorbing polymer structures are post-crosslinked before, during or after process step II.

16. A water-absorbing polymer structure obtainable by a process according to claim 1 .

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2021
From: EVONIK OPERATIONS GMBH
To: EVONIK SUPERABSORBER GMBH
Reel/Frame 057884/0218 →
CHANGE OF NAME Recorded Dec 10, 2019
From: EVONIK DEGUSSA GMBH
To: EVONIK OPERATIONS GMBH
Reel/Frame 051238/0591 →
MERGER Recorded May 15, 2013
From: EVONIK STOCKHAUSEN GMBH
To: EVONIK DEGUSSA GMBH
Reel/Frame 030417/0037 →
CHANGE OF NAME Recorded Mar 4, 2010
From: STOCKHAUSEN GMBH
To: EVONIK STOCKHAUSEN GMBH
Reel/Frame 024023/0758 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2008
From: FURNO, FRANCK; SCHMIDT, HARALD; HERBE, PETER; NIELINGER, URSULA; KEUP, MICHAEL
To: EVONIK STOCKHAUSEN GMBH
Reel/Frame 020658/0845 →