Aqueous vinyl coating compositions
View Patent ↗Aqueous coating composition comprising a blend of 20 to 60 wt % of a multistage vinyl polymer (A) comprising 5 to 40 wt % of at least one hard polymer stage (i) having a Tg≧50° C. and 95 to 60 wt % of at least one soft polymer stage (ii) having a Tg≦−5° C.; and 80 to 40 wt % of a vinyl oligomer-polymer (B) comprising 15 to 50 wt % of at least one alkaline soluble oligomer (iii) and 85 to 50 wt % of at least one vinyl polymer (iv) having a Tg in the range of from −20 to 30° C.
1. An aqueous coating composition comprising a blend of 20 to 60 wt % of a multistage vinyl polymer (A) and 80 to 40 wt % of a vinyl oligomer-polymer (B) based on the total weight of (A) and (B);
wherein the multistage vinyl polymer (A) comprises:
5 to 40 wt % of at least one hard polymer stage (i) having a Tg≧50° C.; and
95 to 60 wt % of at least one soft polymer stage (ii) having a Tg≦−5° C.;
based on the total weight of (i) and (ii); and
wherein the vinyl oligomer-polymer (B) comprises:
15 to 50 wt % of at least one alkaline soluble oligomer (iii); and
85 to 50 wt % of at least one vinyl polymer (iv) having a Tg in the range of from −20 to 30° C.;
based on the total weight of (iii) and (iv).
2. A composition according to claim 1 wherein the ratio of polymer stage (i) to polymer stage (ii) is in the range of from 15:85 to 35:65.
3. A composition according to claim 1 wherein vinyl polymer (A) comprises at least 80 wt % of polymer stage (i) and polymer stage (ii).
4. A composition according to claim 1 wherein vinyl oligomer-polymer (B) comprises at least 80 wt % of oligomer (iii) and vinyl polymer stage (iv).
5. Composition according to claim 1 wherein the ratio of oligomer (iii) to vinyl polymer (iv) is in the range of from 15:85 to 35:65.
6. Composition according to claim 1 wherein the ratio of vinyl polymer (A) to vinyl oligomer-polymer (B) is in the range of from 60:40 to 30:70.
7. A composition according to claim 1 wherein the weight average molecular weight of oligomer (iii) is in the range of from 2,000 to 50,000 g/mol.
8. A composition according to claim 1 comprising a blend of 40 to 60 wt % of a multistage vinyl polymer (A) and 60 to 40 wt % of a vinyl oligomer-polymer (B) based in the total weight of (A) and (B);
wherein the multistage vinyl polymer (A) comprises:
20 to 30 wt % of at least one hard polymer stage (i) having a Tg in the range of from 70 to 110° C.; and
80 to 70 wt % of at least one soft polymer stage (ii) having a Tg in the range of from −25 to −10° C.;
based on the total weight of (i) and (ii); and
wherein the vinyl oligomer-polymer (B) comprises:
20 to 30 wt % of at least one alkaline soluble oligomer (iii) having an acid number in the range of from 200 to 280 mg KOH/g and a molecular weight in the range of from 2,500 to 15,000 g/mol; and
80 to 70 wt % of at least one vinyl polymer (iv) having a Tg in the range of from 0 to 20° C.;
based on the total weight of (iii) and (iv).
9. A composition according to claim 1 comprising a blend of 40 to 60 wt % of a multistage vinyl polymer (A) and 60 to 40 wt % of a vinyl oligomer-polymer (B) based on the total weight of (A) and (B);
wherein the multistage vinyl polymer (A) comprises:
20 to 30 wt % of at least one hard polymer stage (i) having a Tg in the range of from 70 to 110° C.; and
80 to 70 wt % of at least one soft polymer stage (ii) having a Tg in the range of from −25 to −10° C.;
based on the total weight of (i) and (ii); and
wherein the vinyl oligomer-polymer (B) comprises:
20 to 30 wt % of at least one alkaline soluble oligomer (iii) having an acid number in the range of from 50 to 100 mg KOH/g and a molecular weight in the range of from 8,000 to 25,000 g/mol; and
80 to 70 wt % of at least one vinyl polymer (iv) having a Tg in the range of from 0 to 20° C.;
based on the total weight of (iii) and (iv).
10. Composition according to claim 1 wherein vinyl polymer (A) comprises ≦6 wt % of vinyl monomers bearing ionic or potentially ionic water-dispersing groups.
11. A composition according to claim 1 wherein vinyl polymer (iv) comprises ≦5 wt % of vinyl monomers bearing ionic or potentially ionic water-dispersing groups.
12. A composition according to claim 1 wherein the minimum film forming temperature of vinyl oligomer-polymer B is ≦30° C.
13. A composition according to claim 1 wherein the hardness of a film obtained from the aqueous composition is >30 s.
14. A composition according to claim 1 additionally comprising a pigment to provide a pigment volume concentration (PVC) which is ≧10%.
15. A composition according to claim 14 wherein the pigmented composition comprises <1 wt % of volatile organic compounds.
16. A composition according to claim 14 wherein the hardness of a film obtained from the pigmented composition is >30 s.
17. A composition according to claim 14 wherein the flexibility of a film obtained from a pigmented composition with a PVC in the range of from 15 to 25% is >80%.
18. A substrate carrying a coating derived from an aqueous coating composition according to claim 1 .
19. A method of coating a substrate, which comprises applying an aqueous coating composition according to claim 1 to a substrate and drying of the composition to obtain a coating.