Magnetic plastic bathware
View Patent ↗A plastic bathing fixture formed substantially or entirely of a laminated composite material comprising a show-surface layer of gel-coat or thermoplastic sheet material which may be non-magnetic; a magnetic or magnetizable layer which may coincide with the show-surface layer or be a subsurface layer; and a non-magnetic structural layer of fiber-reinforced resin material. The magnetic layer materials may be localized or strategically placed, and may comprise a resin with a particulate ferromagnetic filler.
1. A plastic bathing fixture selected from a bathtub, a shower pan, a shower stall, and a unitary or multi-piece tub/shower combination, said fixture comprising a non-magnetic show-surface layer, a non-magnetic structural layer, and a magnetic or magnetizable subsurface layer in at least a portion of the fixture wherein the magnetic subsurface layer resides between the show-surface layer and the structural layer.
2. The bathing fixture of claim 1 wherein the magnetic or magnetizable subsurface layer is present substantially throughout the fixture.
3. The bathing fixture of claim 1 wherein said portion includes areas adjacent an access opening where a shower curtain might be used.
4. The bathing fixture of claim 1 wherein said magnetic subsurface layer comprises an organic resin mixed with particulate ferromagnetic metal filler.
5. The bathing fixture of claim 4 wherein said magnetic layer comprises from 30% to 90% by weight said ferromagnetic filler.
6. The bathing fixture of claim 4 wherein the magnetic layer is applied to the back side of the show surface and has a thickness of about 0.12 to 2.5 mm.
7. The bathing fixture of claim 4 wherein said ferromagnetic filler comprises iron, and said magnetic layer has a thickness of about 0.5 to 0.76 mm.
8. The bathing fixture of claim 1 wherein the magnetic subsurface layer comprises a ferromagnetic metal sheet.
9. The bathing fixture of claim 1 wherein the magnetic subsurface layer comprises a ferromagnetic metal mesh.
10. The bathing fixture of claim 1 wherein the magnetic subsurface layer comprises a fibrous ferromagnetic metal material in the form of a woven or non-woven fabric or a mesh or screen.
11. A bathing fixture formed substantially of a laminated composite material comprising: a non-magnetic show-surface layer of gel-coat or thermoplastic sheet material; a non-magnetic structural layer of fiber-reinforced resin material; and one or more magnets strategically placed behind the show-surface layer for holding or attracting a magnetic or magnetizable bath accessory wherein the one or more magnets reside between the show-surface layer and the structural layer.
12. The bathing fixture of claim 11 wherein said magnets reside adjacent an access opening where a shower curtain might be used.
13. A bathing system comprising a bathing fixture and a shower curtain;
said bathing fixture formed of a laminated composite material comprising: a non-magnetic show-surface layer of gel-coat or thermoplastic sheet material; a magnetic or magnetizable subsurface layer with a thickness of 0.12 to 2.5 mm in at least a portion of the fixture; and a non-magnetic structural layer of fiber-reinforced resin material;
said shower curtain having at least one magnet adapted in size and location to magnetically hold a portion of said curtain against said portion of said fixture wherein the subsurface layer is between the show-surface layer and the non-magnetic structural layer.
14. The fixture of claim 13 wherein said magnetic or magnetizable layer comprises an organic resin composition comprising from 30% to 90% by weight particulate ferromagnetic metal filler.
15. The bathing fixture of claim 14 wherein the ferromagnetic metal filler comprises iron with a particle size less than 325 mesh.