Corrosion assessment method and system
View Patent ↗A method includes assessing corrosion in a refinery operation having a piping network. Assessing can include identifying in a petroleum sample a presence and an amount of a species determined to be potentially corrosive to corrodible equipment in a refinery. A corrosion risk presented by the presence, the amount, and the boiling point of the species is determined. And, the corrosion risk is evaluated in view of piping network information. A system for implementing the method is provided, also.
1. A method, comprising:
assessing corrosion in a refinery operation having a piping network, comprising:
identifying in a petroleum sample a presence and an amount of a species determined to be potentially corrosive to corrodible equipment in a refinery; and
determining a corrosion risk presented by the presence, the amount, and the boiling point of the species; and
evaluating the corrosion risk in view of piping network information.
2. The method as defined in claim 1 , wherein piping network is a portion of a distillation column.
3. The method as defined in claim 2 , wherein the corrosion risk is further based on properties of draw off streams of the distillation column.
4. The method as defined in claim 1 , wherein the species comprise naphthenic acid or derivatives thereof.
5. The method as defined in claim 1 , wherein the species comprise one or more sulfur compositions.
6. The method as defined in claim 5 , wherein the sulfur compositions comprise one or more of hydrogen sulfide, mercaptan, elemental sulfur, sulfide, disulfide, polysulfide, or thiophenol.
7. The method as defined in claim 1 , wherein assessing corrosion further comprises:
determining pseudo-components of naphthenic acid and active sulfur;
introducing the pseudo-components to an advanced flow model;
introducing the piping network information to the advanced flow model; and
introducing information from the advanced flow model into a corrosion model.
8. The method as defined in claim 1 , further comprising optimizing a blend of two or more crude oil samples to reduce, mitigate or eliminate the corrosion risk.
9. The method as defined in claim 8 , wherein optimizing is performed using a mixed integer non-linear program.
10. The method as defined in claim 1 , further comprising identifying locations in the piping network that are relatively more susceptible to corrosion based on the corrosion risk and piping network information.
11. The method as defined in claim 10 , wherein identifying locations comprises extrapolation of a corrosive range using the piping network information and varying the fluid dynamics properties of a model relative to location in the piping network.
12. The method as defined in claim 1 , wherein the corrosion risk is based on one or more of reactions occurring in bulk, reactions occurring at a boundary layer, reactions occurring at or underneath a sulfide film, and the reactions occurring at an exposed metal surface.
13. The method as defined in claim 1 , wherein corrosive species in different draw-off streams of distillation columns have a differing concentration and differing corrosive tendencies characterizable using a pseudo-component approach.
14. The method as defined in claim 13 , further comprising determining a true boiling point of the identified corrosive species to form a corresponding pseudo-component construct.
15. The method as defined in claim 14 , wherein a distillation model of the corrosive species is provided, and further comprising tracking the concentration of corrosive species pseudo-components across the column draw off streams.
16. The method as defined in claim 1 , further comprising sensing conditions in the piping network, and determining the corrosion risk is further based on the sensed conditions.