IP Library Patent Application 11939878
Patent Application
App. No. 11/939,878

Photovoltaic devices including a metal stack

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Patent No.
US None
App. No.
11/939,878
Abstract

A photovoltaic device can include metal layer in contact with a semiconductor layer.

Claims (68)

1 . A photovoltaic device comprising:

a transparent conductive layer;

a semiconductor layer, a substrate supporting the semiconductor layer; and

a first metal layer in contact with a semiconductor layer, and

a second metal layer including tungsten, molybdenum, iridium, tantalum, titanium, neodymium, palladium, lead, iron, silver, or nickel, the second layer in contact with the first metal layer.

2 . The photovoltaic device of claim 1 , further comprising a third metal layer over the second metal layer.

3 . The photovoltaic device of claim 1 , wherein the first metal layer is a chromium-containing layer.

4 . The photovoltaic device of claim 2 , wherein the third metal layer is an aluminum-containing layer.

5 . The photovoltaic device of claim 1 , the second layer having a thickness greater than 100 Å.

6 . The photovoltaic device of claim 1 , the second layer having a thickness greater than 500 Å.

7 . The photovoltaic device of claim 1 , the second layer having a thickness greater than 2000 Å.

8 . The photovoltaic device of claim 1 , the second layer having a thickness greater than 2000 Å.

9 . The photovoltaic device of claim 2 , further comprising a fourth layer, wherein the fourth layer is an intermediate layer between the second metal layer and the third metal layer.

10 . The photovoltaic device of claim 9 , wherein the intermediate layer is a nickel-containing layer.

11 . The photovoltaic device of claim 9 , the intermediate layer having a thickness greater than 100 Å.

12 . The photovoltaic device of claim 9 , the intermediate layer having a thickness greater than 500 Å.

13 . The photovoltaic device of claim 9 , the intermediate layer having a thickness greater than 1000 Å.

14 . The photovoltaic device of claim 9 , the intermediate layer having a thickness greater than 2000 Å.

15 . The photovoltaic device of claim 1 , further comprising a second semiconductor layer over the semiconductor layer.

16 . The photovoltaic device of claim 9 , further comprising a fifth metal layer between the fourth metal layer and the third metal layer.

17 . The photovoltaic device of claim 16 , wherein the fifth layer includes lead, palladium, nickel, or silver.

18 . A system for generating electrical energy comprising:

a transparent conductive layer;

a semiconductor layer, a substrate supporting the semiconductor layer; and

a first metal layer in contact with a semiconductor layer,

a second metal layer including tungsten, molybdenum, iridium, tantalum, titanium, neodymium, palladium, lead, iron, silver, or nickel, the second layer in contact with the first metal layer, and

a third metal layer over the second layer;

a first electrical connection connected to the transparent conductive layer; and

a second electrical connection connected to the third metal layer.

19 . The system of claim 18 , wherein the first metal layer is a chromium-containing layer.

20 . The system of claim 18 , wherein the third metal layer is an aluminum-containing layer.

21 . The system of claim 18 , the second layer having a thickness greater than 100 Å.

22 . The system of claim 18 , the second layer having a thickness greater than 500 Å.

23 . The system of claim 18 , the second layer having a thickness greater than 1000 Å.

24 . The system of claim 18 , the second layer having a thickness greater than 2000 Å.

25 . The system of claim 18 , further comprising a fourth layer, wherein the fourth layer is intermediate layer between the second metal layer and the third metal layer.

26 . The system of claim 25 , wherein the intermediate layer is a nickel-containing layer.

27 . The system of claim 25 , the intermediate layer having a thickness greater than 100 Å.

28 . The system of claim 25 , the intermediate layer having a thickness greater than 500 Å.

29 . The system of claim 25 , the intermediate layer having a thickness greater than 1000 Å.

30 . The system of claim 25 , the intermediate layer having a thickness greater than 2000 Å.

31 . The system of claim 18 , further comprising a second semiconductor layer over the semiconductor layer.

32 . The system of claim 25 , further comprising a fifth metal layer between the fourth metal layer and the third metal layer.

33 . The system of claim 32 , wherein the fifth layer includes lead, palladium, nickel, or silver.

34 . A method of manufacturing a photovoltaic device comprising:

placing a semiconductor layer on a substrate;

depositing a first metal layer in contact with a semiconductor layer, depositing a second metal layer including tungsten, molybdenum, iridium, tantalum, titanium, neodymium, palladium, lead, iron, silver, or nickel, the second layer in contact with the first metal layer, and

depositing a third metal layer over the second metal layer.

35 . The method of claim 34 , wherein the first metal layer is a chromium-containing layer.

36 . The method of claim 34 , wherein the third metal layer is an aluminum-containing layer.

37 . The method of claim 34 , the second layer having a thickness greater than 100 Å.

38 . The method of claim 34 , the second layer having a thickness greater than 500 Å.

39 . The method of claim 34 , the second layer having a thickness greater than 1000 Å.

40 . The method of claim 34 , the second layer having a thickness greater than 2000 Å.

41 . The method of claim 34 , further comprising a fourth layer, wherein the fourth layer is intermediate layer between the second metal layer and the third metal layer.

42 . The method of claim 41 , wherein the intermediate layer is a nickel-containing layer.

43 . The method of claim 41 , the intermediate layer having a thickness greater than 100 Å.

44 . The method of claim 41 , the intermediate layer having a thickness greater than 500 Å.

45 . The method of claim 41 , the intermediate layer having a thickness greater than 1000 Å.

46 . The method of claim 41 , the intermediate layer having a thickness greater than 2000 Å.

47 . The method of claim 41 further comprising a second semiconductor layer over the semiconductor layer.

48 . A photovoltaic device comprising:

a transparent conductive layer;

a semiconductor layer, a substrate supporting the semiconductor layer; and

a metal layer in contact with a semiconductor layer, wherein the metal layer is a nickel-containing layer.

49 . The photovoltaic device of claim 48 , further comprising a second metal layer over the nickel-containing layer.

50 . The photovoltaic device of claim 49 , wherein the second metal layer is an aluminum-containing layer.

51 . The photovoltaic device of claim 49 , further comprising a third metal layer over the second metal layer, the second metal layer have a thermal expansion coefficient greater than a thermal expansion coefficient of the first layer and less than a thermal expansion coefficient of the third layer.

Assignments (3)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0261 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT APPLICATION 13/895113 ERRONEOUSLY ASSIGNED BY FIRST SOLAR, INC. TO JPMORGAN CHASE BANK, N.A. ON JULY 19, 2013 PREVIOUSLY RECORDED ON REEL 030832 FRAME 0088. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT PATENT APPLICATION TO BE ASSIGNED IS 13/633664. Recorded Sep 19, 2014
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 033779/0081 →
SECURITY AGREEMENT Recorded Jul 19, 2013
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 030832/0088 →