IP Library Granted Patent US 8,021,533
Granted Patent B2
US 8,021,533 · App. 11/943,050 · Granted Sep 20, 2011

Preparation of hydrogen storage materials

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Quick Facts
Patent No.
US 8,021,533
App. No.
11/943,050
Granted
Sep 20, 2011
Kind
B2
Abstract

A candidate hydrogen storage material, M, capable of reaction with hydrogen to form a hydride, MHm (m=number of H atoms per formula unit), and to subsequently release hydrogen on demand, is processed electrochemically to enhance its absorption/desorption properties. For example, a magnesium hydride (MgH 2 ) composition, arranged as a positive electrode, is reduced with lithium ions in a direct current electrolytic cell to form nanometer-size particles of magnesium (and lithium hydride). The cell operation may be reversed to oxidize magnesium to nanometer size particles of magnesium hydride. Thereafter, the nanometer-size particles of M/MHm adsorb and desorb hydrogen at higher yields and under more moderate storage processing conditions.

Claims (36)

1. A method of forming nanometer-size particles of a hydride forming material, M, or its hydrogen-containing complement, MHm, where m is the number of hydrogen atoms per formula unit and where MHm has an enthalpy of formation, the method comprising:

forming a first electrode of an electrolytic cell in which the active electrode material comprises a chemical equivalent excess of either MHm or M in the form of particles that are larger than nanometer-size;

forming a second electrode in which the active material is R which is capable of forming a hydride RHr, where r is the number of hydrogen atoms per formula unit, and RHr has a lower enthalpy of formation than MHm;

forming a liquid electrolyte in electrochemical connection with the first and second electrodes and containing R +r ions; and

where MHm is in excess with respect to M, electrolytically reducing MHm with R +r ions to form nanometer-size particles of M, and RHr, in the first electrode material; or

where M is in excess with respect to MHm, electrolytically oxidizing M to form nanometer-size particles of MHm with RHr in the first electrode material; and, thereafter

using nanometer-size particles of M and MHm as hydrogen storage materials by sequentially absorbing hydrogen into M particles and releasing hydrogen from MHm particles.

2. A method of forming particles as recited in claim 1 in which a mixture of M particles and RHr in the first electrode are further processed electrolytically by a reversal of cell polarity to form nanometer-size particles of MHm and to remove at least some R from the first electrode.

3. A method of forming particles as recited in claim 1 in which M comprises at least one of an alkali metal, an alkaline earth metal, a group IIIA element, a group IVA element, or a group VA element.

4. A method of forming particles as recited in claim 1 in which lithium ions are used as the reductant, R, for the formation of MHm nanometer particles, or LiH is used in the first electrode with M for formation of nanometer particles of MHm.

5. A method of forming particles as recited in claim 1 in which MHm or M is mixed with an electrically conductive material in the preparation of first electrode material for cell operation.

6. A method of forming particles as recited in claim 5 in which MHm or M is mixed with electrically conductive carbon particles in the preparation of first electrode material for cell operation.

7. A method of forming particles as recited in claim 1 in which first electrode material comprises a polymer binder.

8. A method of forming particles as recited in claim 1 in which M comprises one or more elements selected from the group consisting of calcium, cesium, magnesium, sodium, titanium, yttrium, and zirconium.

9. A method of forming particles as recited in claim 1 in which M comprises one or more intermetallic compounds selected from the group consisting of Mg 2 Ni, Mg 2 Co, Zr 2 Fe, TiNi, TiFe, ZrNi, LaNi 2 , YNi 2 , YMn 2 , ZrCr 2 , ZrMn 2 , ZrV 2 , TiMn 2 , MnCo 3 , YNi 3 , LaMg 2 Ni 9 , LaNi 5 , LaCo 5 , LaCu 5 , and LaPt 5 .

10. A method of forming nanometer-size particles of a hydride forming material, M, or its hydrogen-containing complement, MHm, where m is the number of hydrogen atoms per formula unit, the method comprising:

forming a first electrode of an electrolytic cell in which the active electrode material comprises MHm in the form of particles that are larger than nanometer-size;

forming a second electrode in which the active material is Li;

forming a liquid electrolyte in electrochemical connection with the first and second electrodes and containing Li +1 ions;

electrolytically reducing at least a major portion of the MHm particles with Li +1 ions to form nanometer-size particles of M, and LiH, in the first electrode material; and, thereafter

using nanometer-size particles of MHm and M as hydrogen storage materials by sequentially absorbing hydrogen into M particles and releasing hydrogen from MHm particles.

11. A method of forming particles as recited in claim 10 further comprising separating nanometer-size particles of M from the first electrode material for use as hydrogen storage material.

12. A method of forming particles as recited in claim 10 in which M comprises at least one of an alkali metal, an alkaline earth metal, a group IIIA element, a group IVA element, or a group VA element.

13. A method of forming particles as recited in claim 10 in which MHm is mixed with an electrically conductive material in the preparation of first electrode material for cell operation.

14. A method of forming particles as recited in claim 13 in which MHm is mixed with electrically conductive carbon particles in the preparation of first electrode material for cell operation.

15. A method of forming particles as recited in claim 10 in which first electrode material comprises a polymer binder.

16. A method of forming nanometer-size particles of a hydride forming material, M, or its hydrogen-containing complement, MHm, where m is the number of hydrogen atoms per formula unit, the method comprising:

forming a first electrode of an electrolytic cell in which the active electrode material comprises M in the form of particles that are larger than nanometer-size, and LiH;

forming a second electrode in which the active material is Li;

forming a liquid electrolyte in electrochemical connection with the first and second electrodes and containing Li +1 ions;

electrolytically oxidizing at least a major portion of the M particles with LiH in the first electrode material to form nanometer-size particles of MHm; and, thereafter

using nanometer-size particles of M and MHm as hydrogen storage materials by sequentially absorbing hydrogen into M particles and releasing hydrogen from MHm particles.

17. A method of forming particles as recited in claim 16 further comprising separating nanometer-size particles of MHm from the first electrode material for use as hydrogen storage material.

18. A method of forming particles as recited in claim 16 in which M comprises at least one of an alkali metal, an alkaline earth metal, a group IIIA element, a group IVA element, or a group VA element.

19. A method of forming particles as recited in claim 10 in which M comprises at least one of an alkali metal, an alkaline earth metal, a group IIIA element, a group IVA element, or a group VA element.

20. A method of forming particles as recited in claim 16 in which first electrode material comprises a polymer binder.

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034192/0299 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0035 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0057 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0780 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0187 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0215 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0880 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0670 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022554/0479 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0448 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2008
From: NAZRI, GHOLAM-ABBAS; AYMARD, LUC M.A.; OUMELLAL, YASSINE; ROUGIER, ALINE DOMINIQUE; TARASCON, JEAN-MARIE
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.; UNIVERSITE DE PICARDIE
Reel/Frame 020758/0018 →