IP Library Granted Patent US 8,012,621
Granted Patent B2
US 8,012,621 · App. 11/944,719 · Granted Sep 6, 2011

Nickel-metal hydride battery using alkali ion conducting separator

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Quick Facts
Patent No.
US 8,012,621
App. No.
11/944,719
Granted
Sep 6, 2011
Kind
B2
Abstract

A nickel-metal hydride storage battery comprising a positive electrode containing nickel hydroxide, a negative electrode containing a hydrogen absorbing alloy, an alkaline electrolyte, and an alkali conducting separator provided between the positive electrode and the negative electrode. The alkali conducting separator may be a solid alkali metal ion super ion conducting material, wherein the alkali metal is Na, K, or Li.

Claims (56)

1. A nickel-metal hydride battery comprising:

a positive electrode containing nickel hydroxide;

a negative electrode containing a hydrogen storage alloy; and

a separator comprising a substantially non-porous alkali ion conducting ceramic material disposed between the positive electrode and the negative electrode.

2. The nickel-metal hydride battery according to claim 1 , wherein the separator comprises a specific alkali ion conductor.

3. The nickel-metal hydride battery according to claim 1 , wherein the separator comprises a solid alkali metal ion super ion conducting material, wherein the alkali metal is Na, K, or Li.

4. The nickel-metal hydride battery according to claim 3 , wherein the separator comprises a material having the formula Me 1+x Zr 2 Si x P 3-x O 12 where 0≦x≦3, where Me is Na, K, or Li.

5. The nickel-metal hydride battery according to claim 4 , wherein the separator comprises a material having the formula Na 1-30 x Zr 2 Si x P 3−x O 12 where 0≦x≦3.

6. The nickel-metal hydride battery according to claim 3 , wherein the separator comprises a material having the formula Me 5 RESi 4 O 12 where Me is Na, K, or Li, where RE is Y, Nd, Dy, or Sm, or any mixture thereof.

7. The nickel-metal hydride battery according to claim 3 , wherein the separator comprises a non-stoichiometric alkali-deficient material having the formula (Me 5 RESi 4 O 12 ) 1−δ (RE 2 O 3 .2SiO 2 ) δ , where Me is Na, K, or Li, where RE is Nd, Dy, or Sm, or any mixture thereof and where δ is the measure of deviation from stoichiometry.

8. The nickel-metal hydride battery according to claim 1 , wherein the separator comprises a monolithic flat plate, a monolithic tube, a monolithic honeycomb, or supported structures of the foregoing.

9. The nickel-metal hydride battery according to claim 1 , wherein the separator comprises a layered alkali ion conducting ceramic-polymer composite membrane, comprising alkali ion-selective polymers layered on alkali ion conducting ceramic solid electrolyte materials.

10. The nickel-metal hydride battery according to claim 1 , further comprising an alkaline electrolyte.

11. The nickel-metal hydride battery according to claim 10 , wherein distinct alkaline electrolytes are positioned on either side of the separator at the positive and negative electrodes.

12. The nickel-metal hydride battery according to of claim 10 , comprising electrolytes of different alkalinity on the other side of the separator.

13. The nickel-metal hydride battery according claim 11 , further comprising a oxygen scavenger, a hydrogen scavenger or a mixture of the two.

14. The nickel-metal hydride battery according to claim 11 , further comprising a corrosion inhibitor that prevents corrosion of the negative electrode in the charged or discharged state.

15. The nickel-metal hydride battery according to claim 10 , wherein the concentration limits the capacity of the battery to prevent overcharging and overdischarging.

16. The nickel-metal hydride battery according to claim 1 , wherein the separator prevents self discharge of the battery by transport of species present at one electrode to the other electrode.

17. The nickel-metal hydride battery according to claim 3 , wherein the separator comprises a material having the formula Na 1+x (A y Zr 2−y )(Si z P 3−z )O 12−δ , wherein A comprises one of Yb, Er, Dy, Sc, In, or Y, or mixtures or combinations thereof, 1.8≦x≦2.6, 0≦y≦0.2, x<z, and δ is selected to maintain charge neutrality.

18. A nickel-metal hydride battery comprising:

a positive electrode containing nickel hydroxide;

a negative electrode containing a hydrogen storage alloy; and

a separator comprising a solid alkali metal ion super ion conducting material disposed between the positive electrode and the negative electrode, wherein the alkali metal is Na, K, or Li.

19. The nickel-metal hydride battery according to claim 18 , wherein the separator comprises a material having the formula Me 1+x Zr 2 Si x P 3−x O 12 where 0≦x≦3, where Me is Na, K, or Li.

20. The nickel-metal hydride battery according to claim 19 , wherein the separator comprises a material having the formula Na 1+x Zr 2 Si x P 3−x O 12 where 0≦x≦3.

21. The nickel-metal hydride battery according to claim 18 , wherein the separator comprises a material having the formula Me 5 RESi 4 O 12 where Me is Na, K, or Li, where RE is Y, Nd, Dy, or Sm, or any mixture thereof.

22. The nickel-metal hydride battery according to claim 18 , wherein the separator comprises a non-stoichiometric alkali-deficient material having the formula (Me 5 RESi 4 O 12 ) 1−δ (RE 2 O 3 .2SiO 2 ) δ , where Me is Na, K, or Li, where RE is Nd, Dy, or Sm, or any mixture thereof and where δ is the measure of deviation from stoichiometry.

23. The nickel-metal hydride battery according to claim 18 , wherein the separator comprises a monolithic flat plate, a monolithic tube, a monolithic honeycomb, or supported structures of the foregoing.

24. The nickel-metal hydride battery according to claim 18 , wherein the separator comprises a layered alkali ion conducting ceramic-polymer composite membrane, comprising alkali ion-selective polymers layered on alkali ion conducting ceramic solid electrolyte materials.

25. The nickel-metal hydride battery according to claim 18 , further comprising an alkaline electrolyte.

26. The nickel-metal hydride battery according to claim 25 , wherein distinct alkaline electrolytes are positioned on either side of the separator at the positive and negative electrodes.

27. The nickel-metal hydride battery according to of claim 25 , comprising electrolytes of different alkalinity on the other side of the separator.

28. The nickel-metal hydride battery according claim 26 , further comprising a oxygen scavenger, a hydrogen scavenger or a mixture of the two.

29. The nickel-metal hydride battery according to claim 26 , further comprising a corrosion inhibitor that prevents corrosion of the negative electrode in the charged or discharged state.

30. The nickel-metal hydride battery according to claim 25 , wherein the concentration limits the capacity of the battery to prevent overcharging and overdischarging.

31. The nickel-metal hydride battery according to claim 18 , wherein the separator prevents self discharge of the battery by transport of species present at one electrode to the other electrode.

32. The nickel-metal hydride battery according to claim 18 , wherein the separator comprises a material having the formula Na 1+x (A y Zr 2−y )(Si z P 3−z )O 12−δ , wherein A comprises one of Yb, Er, Dy, Sc, In, or Y, or mixtures or combinations thereof, 1.8≦x≦2.6, 0≦y≦0.2, x<z, and δ is selected to maintain charge neutrality.

33. A nickel-metal hydride battery comprising:

a positive electrode containing nickel hydroxide;

a negative electrode containing a hydrogen storage alloy;

a separator comprising an alkali ion conducting material disposed between the positive electrode and the negative electrode; and

distinct alkaline electrolytes positioned on either side of the separator at the positive and negative electrodes.

34. The nickel-metal hydride battery according to claim 33 , wherein the separator comprises a substantially non-porous ceramic material.

35. The nickel-metal hydride battery according to claim 33 , wherein the separator comprises a solid alkali metal ion super ion conducting material, wherein the alkali metal is Na, K, or Li.

36. The nickel-metal hydride battery according to claim 35 , wherein the separator comprises a material having the formula Me 1+x Zr 2 Si x P 3−x O 12 where 0≦x≦3, where Me is Na, K, or Li.

37. The nickel-metal hydride battery according to claim 36 , wherein the separator comprises a material having the formula Na 1+x Zr 2 Si x P 3−x O 12 where 0≦x≦3.

38. The nickel-metal hydride battery according to claim 35 , wherein the separator comprises a material having the formula Me 5 RESi 4 O 12 where Me is Na, K, or Li, where RE is Y, Nd, Dy, or Sm, or any mixture thereof.

39. The nickel-metal hydride battery according to claim 35 , wherein the separator comprises a non-stoichiometric alkali-deficient material having the formula (Me 5 RESi 4 O 12 ) 1−δ (RE 2 O 3 .2SiO 2 ) δ , where Me is Na, K, or Li, where RE is Nd, Dy, or Sm, or any mixture thereof and where δ is the measure of deviation from stoichiometry.

40. The nickel-metal hydride battery according to claim 33 , wherein the separator comprises a monolithic flat plate, a monolithic tube, a monolithic honeycomb, or supported structures of the foregoing.

41. The nickel-metal hydride battery according to claim 33 , wherein the separator comprises a layered alkali ion conducting ceramic-polymer composite membrane, comprising alkali ion-selective polymers layered on alkali ion conducting ceramic solid electrolyte materials.

42. The nickel-metal hydride battery according to of claim 33 , comprising electrolytes of different alkalinity on the other side of the separator.

43. The nickel-metal hydride battery according claim 33 , further comprising an oxygen scavenger, a hydrogen scavenger or a mixture of the two.

44. The nickel-metal hydride battery according to claim 33 , further comprising a corrosion inhibitor that prevents corrosion of the negative electrode in the charged or discharged state.

45. The nickel-metal hydride battery according to claim 33 , wherein the concentration limits the capacity of the battery to prevent overcharging and overdischarging.

46. The nickel-metal hydride battery according to claim 33 , wherein the separator prevents self discharge of the battery by transport of species present at one electrode to the other electrode.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2017
From: CERAMATEC, INC.
To: FIELD UPGRADING USA, INC.
Reel/Frame 043833/0665 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2007
From: JOSHI, ASHOK; GORDON, JOHN; BHAVARAJU, SAI
To: CERAMATEC, INC.
Reel/Frame 020152/0762 →