IP Library Granted Patent US 7,741,565
Granted Patent B2
US 7,741,565 · App. 11/947,219 · Granted Jun 22, 2010

Electronic component and method for manufacturing the same

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Quick Facts
Patent No.
US 7,741,565
App. No.
11/947,219
Granted
Jun 22, 2010
Kind
B2
Abstract

In conventional electronic components, having a substrate as a component of the structure has been an obstacle to an ultra-low profile design. To address the problem, the present invention provides an improved structure without a substrate. Internal electrode 15 is formed into a predetermined coil pattern. Bumps 16 and irregularities 17 are formed on confronting surfaces of the component, by which each component is hard-to-cling with one another. On the other hand, the confronting side-surfaces with no bumps 16 or irregularities 17 allow a mounting device to have an improved vacuum suction force. Such structured electronic component maintains easy handling even when it is extremely downsized.

Claims (31)

1. An electronic component comprising:

an external electrode;

a resin section that is made of resin and contacts with the external electrode; and

an internal electrode covered with the resin section, wherein

a bump, which is made of the resin, has a height ranging from 1 μm to 10 μm inclusive and has a thickness ranging from 5 μm to 50 μm inclusive, is formed on one surface or two-or-more surfaces of at least the resin section.

2. An electronic component comprising:

an external electrode;

a resin section that is made of resin and contacts with the external electrode; and

an internal electrode covered with the resin section, wherein,

irregularities made of the resin and with a height ranging from 1 μm to 10 μm inclusive are formed on one surface or two-or-more surfaces of at least the resin section.

3. The electronic component of claim 1 or claim 2 , wherein the internal electrode is made of copper and is formed into a coil pattern.

4. The electronic component of claim 1 , wherein:

the resin section has four surfaces,

the bump is formed on two surfaces of the resin section, and

other two surfaces of the resin section are flat without the bump.

5. The electronic component of claim 4 , wherein:

the two surfaces on which the bump is formed are opposite each other, and

the two flat surfaces are opposite each other.

6. The electronic component of claim 1 , wherein the resin comprises photoresist.

7. The electronic component of claim 2 , wherein:

the resin section has four surfaces,

the irregularities are is formed on two surfaces of the resin section, and

other two surfaces of the resin section are flat without the irregularities.

8. The electronic component of claim 7 , wherein:

the two surfaces on which the irregularities are formed are opposite each other, and

the two flat surfaces are opposite each other.

9. The electronic component of claim 2 , wherein the resin comprises photoresist.

10. A method for manufacturing an electronic component comprising:

forming a predetermined pattern made of photoresist on a substrate; and

forming an internal electrode on the substrate or on the photoresist-made pattern so as to have a predetermined pattern, wherein

a plurality of bumps with a height ranging from 1 μm to 10 μm inclusive are formed on one surface or two-or-more surfaces of resin section made of the photoresist while said forming steps are repeated a plurality number of times.

Assignments (2)
CHANGE OF NAME Recorded Nov 24, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0707 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2008
From: MATSUTANI, NOBUYA; OHBA, MICHIO; ATSUMI, TOSHIYUKI; ISHIMOTO, HITOSHI
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 020752/0659 →