IP Library Granted Patent US 7,956,227
Granted Patent B2
US 7,956,227 · App. 11/951,863 · Granted Jun 7, 2011

Oligomerization of hydrocarbons

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Quick Facts
Patent No.
US 7,956,227
App. No.
11/951,863
Granted
Jun 7, 2011
Kind
B2
Abstract

Methods of oligomerizing hydrocarbons are disclosed. These methods include contacting olefins with an oligomerization catalyst in an oligomerization zone under oligomerization reaction conditions.

Claims (30)

1. A process comprising:

(1) separating a hydrocarbon stream in a separation zone to provide a separated product comprising olefins;

(2) contacting said olefins with at least one guard bed to provide pretreated olefins, wherein said guard beds contain a compound selected from the group consisting of a 3 Angstrom molecular sieve, silica gel and a 13X sieve,

(3) contacting said pretreated olefins with a catalyst comprising a zeolite in an oligomerization zone under oligomerization reaction conditions to form an oligomerization product; and

(4) recovering said oligomerization product;

wherein the reid vapor pressure of the hydrocarbon stream is higher than the reid vapor pressure of the oligomerization product and a feed comprising 10 wt% 1-butene and 1 wt% isobutene in isopentane would have greater than 99% conversion at 55 hours with a selectivity to C 8 of 35.91 wt%

wherein said zeolite is treated with a compound comprising a metal selected from the group consisting of tin prior to said contacting with said olefins in step (3).

2. A process in accordance with claim 1 wherein said zeolite has a molar ratio of SiO 2 to Al 2 O 3 in its crystalline framework in the range of from about 10:1 to about 150:1.

3. A process in accordance with claim 1 wherein said zeolite has a molar ratio of SiO 2 to Al 2 O 3 in its crystalline framework in the range of from about 30:1 to about 100:1.

4. A process in accordance with claim 1 wherein said zeolite is a mordenite.

5. A process in accordance with claim 1 wherein said zeolite is mordenites having a silica to alumina molar ratio of 40:1.

6. A process in accordance with claim 1 wherein said zeolite is mordenites having a silica to alumina molar ratio of 90:1.

7. A process in accordance with claim 1 wherein said zeolite is promoted with hydrogen.

8. A process in accordance with claim 1 wherein said olefins have in the range of from 2 to 20 carbon atoms per molecule.

9. A process in accordance with claim 1 wherein said olefins have in the range of from 3 to 6 carbon atoms per molecule.

10. A process in accordance with claim 1 wherein said olefins have in the range of from 4 to 5 carbon atoms per molecule.

11. A process in accordance with claim 1 wherein said olefins have 4 carbon atoms per molecule.

12. A process in accordance with claim 1 wherein said olefins have 5 carbon atoms per molecule.

13. A process in accordance with claim 1 wherein said oligomerization reaction conditions include a temperature in the range of from about 35° C. to about 260° C.

14. A process in accordance with claim 1 wherein said oligomerization reaction conditions include a temperature in the range of from about 65° C. to about 150° C.

15. A process in accordance with claim 1 wherein said oligomerization reaction conditions include a temperature in the range of from 90° C. to 130° C.

16. A process in accordance with claim 1 wherein said olefins are contacted with one to four separate guard beds in step (2).

17. A process in accordance with claim 1 wherein said at least one guard bed is regenerated by a process comprising the steps of: (a) contacting a regeneration stream with said guard bed to form an adsorbed stream; (b) condensing said adsorbed stream to form a condensed stream; (c) adding water to said condensed stream to form a waste stream; and (d) disposing of said waste stream.

18. A process in accordance with claim 17 wherein said regeneration stream is air.

19. A process in accordance with claim 17 wherein said regeneration stream is a gaseous organic compound.

20. A process in accordance with claim 19 wherein said gaseous organic compound is gaseous isobutane.

21. A process in accordance with claim 1 , further comprising regenerating said catalyst in a regeneration zone under regeneration conditions.

22. A process in accordance with claim 21 wherein said regeneration conditions comprise contacting said catalyst with a regeneration stream selected from the group consisting of nitrogen, air, supercritical isobutane, and light hydrocarbons.

23. A process in accordance with claim 21 wherein said regeneration conditions further comprise a temperature in the range of from about 50° C. to about 900° C.

24. A process in accordance with claim 1 , further comprising: (4) separating compounds comprising n-alkenes from said oligomerization product; (5) contacting said compounds comprising n-alkenes with an isomerization catalyst in an isomerization reaction zone under isomerization conditions to form an isomerization product; and (6) returning said isomerization product to said oligomerization zone.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2012
From: CONOCOPHILLIPS COMPANY
To: PHILLIPS 66 COMPANY
Reel/Frame 028213/0824 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2008
From: WELCH, M. BRUCE; SCHMIDT, ROLAND; RANDOLPH, BRUCE B.; GISLASON, JASON J.; GHONASGI, DHANANJAY B.; MORTON, ROBERT W.; ANDERSON, RICHARD L.
To: CONOCOPHILLIPS COMPANY
Reel/Frame 020721/0517 →