IP Library Granted Patent US 7,489,222
Granted Patent B2
US 7,489,222 · App. 11/952,986 · Granted Feb 10, 2009

Microminiature power converter and thin film magnetic induction device thereof

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Quick Facts
Patent No.
US 7,489,222
App. No.
11/952,986
Granted
Feb 10, 2009
Kind
B2
Abstract

A microminiature power converter includes a thin film magnetic induction device including a ferrite substrate and a solenoid coil conductor extending along the first and second principal planes of the substrate with the conductor extending through through-holes formed in the substrate to form a coil configuration. Electrodes are positioned near the peripheral region of the substrate and are collectively arranged at least one along the direction parallel to the axis of the solenoid coil formed by the conductor. The length of the coil can be increased to increase the inductance value of the coil. Gaps or grooves are provided near or in the peripheral region of the ferrite substrate to reduce induced voltage appearing in the electrodes.

Claims (44)

1. A microminiature power converter comprising:

a semiconductor device having an integrated circuit; and

a thin film magnetic induction device operatively connected to the semiconductor device,

wherein the thin film magnetic induction device includes:

a magnetic insulating substrate having a first principal plane and a second principal plane, a plurality of first through-holes, and a plurality of second through-holes;

a solenoid coil comprising a conductor extending on the first principal plane of the magnetic insulating substrate, passing through the through holes and extending on the second principal plane of the magnetic insulating substrate to form a coil configuration;

second connection conductors in the second through-holes; and

a plurality of pairs of electrodes connected through the second connection conductors and formed opposing each other on the first principal plane and the second principal plane,

wherein the second through-holes are situated along a peripheral region of the magnetic insulating substrate,

wherein the pairs of electrodes are arranged collectively only at one side or two opposing sides of the magnetic insulating substrate, extending parallel to an axis of the solenoid coil.

2. The microminiature power converter according to claim 1 , wherein the magnetic insulating substrate has at least one of gaps or grooves around the peripheral region thereof to reduce induced voltage between the pairs of electrodes.

3. The microminiature power converter according to claim 2 , wherein the gaps extend from the second through-holes or are spaced from the second through-holes.

4. The microminiature power converter according to claim 2 , wherein each of the gaps has a slit configuration passing through the magnetic insulating substrate.

5. The microminiature power converter according to claim 2 , wherein the grooves extend between adjacent pairs of the electrodes on the first or second principal plane.

6. The microminiature power converter according to claim 2 , wherein the grooves extend from at least one the first or the second principal plane toward but not to the other of the first or second plane.

7. The microminiature power converter according to claim 2 , wherein the gaps or grooves reach an outer peripheral end of the magnetic insulating substrate.

8. A microminiature power converter comprising:

a semiconductor device having an integrated circuit; and

a thin film magnetic induction device operatively connected to the semiconductor device,

wherein the thin film magnetic induction device includes:

a magnetic insulating substrate having a first principal plane and a second principal plane, a plurality of first through-holes, and a plurality of second through-holes;

a solenoid coil comprising a conductor extending on the first principal plane of the magnetic insulating substrate, passing through the through holes and extending on the second principal plane of the magnetic insulating substrate to form a coil configuration;

second connection conductors in the second through-holes; and

a plurality of pairs of electrodes connected through the second connection conductors and formed opposing each other on the first principal plane and the second principal plane,

wherein the second through-holes are situated along a peripheral region of the magnetic insulating substrate,

wherein the magnetic insulating substrate has at least one of gaps or grooves around the peripheral region thereof to reduce induced voltage between the pairs of electrodes.

9. The microminiature power converter according to claim 8 , wherein the gaps extend from the second through-holes or are spaced from the second through-holes.

10. The microminiature power converter according to claim 8 , wherein each of the gaps has a slit configuration passing through the magnetic insulating substrate.

11. The microminiature power converter according to claim 8 , wherein the grooves extend between adjacent pairs of the electrodes on the first or second principal plane.

12. The microminiature power converter according to claim 8 , wherein the grooves extend from at least one the first or the second principal plane toward but not to the other of the first or second plane.

13. The microminiature power converter according to claim 8 , wherein the gaps or grooves reach an outer peripheral end of the magnetic insulating substrate.

14. A thin film magnetic induction device for a microminiature power converter, the induction device comprising:

a magnetic insulating substrate having a first principal plane and a second principal plane, a plurality of first through-holes, and a plurality of second through-holes;

a solenoid coil comprising a conductor extending on the first principal plane of the magnetic insulating substrate, passing through the through holes and extending on the second principal plane of the magnetic insulating substrate to form a coil configuration;

second connection conductors in the second through-holes; and

a plurality of pairs of electrodes connected through the second connection conductors and formed opposing each other on the first principal plane and the second principal plane,

wherein the second through-holes are situated along a peripheral region of the magnetic insulating substrate,

wherein the pairs of electrodes are arranged collectively only at one side or two opposing sides of the magnetic insulating substrate, extending parallel to an axis of the solenoid coil.

15. The thin film magnetic induction device according to claim 14 , wherein the magnetic insulating substrate has at least one of gaps or grooves around the peripheral region thereof to reduce induced voltage between the pairs of electrodes.

16. The thin film magnetic induction device according to claim 15 , wherein the gaps extend from the second through-holes or are spaced from the second through-holes.

17. The thin film magnetic induction device according to claim 15 , wherein each of the gaps has a slit configuration passing through the magnetic insulating substrate.

18. The thin film magnetic induction device according to claim 15 , wherein the grooves extend between adjacent pairs of the electrodes on the first or second principal plane.

19. The thin film magnetic induction device according to claim 15 , wherein the grooves extend from at least one the first or the second principal plane toward but not to the other of the first or second plane.

20. The thin film magnetic induction device according to claim 15 , wherein the gaps or grooves reach an outer peripheral end of the magnetic insulating substrate.

Assignments (3)
MERGER AND CHANGE OF NAME Recorded Aug 26, 2011
From: FUJI ELECTRIC SYSTEMS CO., LTD. (FES); FUJI TECHNOSURVEY CO., LTD. (MERGER BY ABSORPTION)
To: FUJI ELECTRIC CO., LTD.
Reel/Frame 026970/0872 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2010
From: FUJI ELECTRIC DEVICE TECHNOLOGY CO., LTD.
To: FUJI ELECTRIC SYSTEMS CO., LTD.
Reel/Frame 024252/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2008
From: EDO, MASAHARU; HIROSE, TAKAYUKI
To: FUJI ELECTRIC DEVICE TECHNOLOGY CO., LTD.
Reel/Frame 020459/0624 →