MICROKERATOME CUTTING BLADE
A microkeratome cutting-blade assembly 10 includes a cutting-blade 12 having a cutting edge 22 and apertures 18 within the blade 12 . Each aperture 18 includes an inwardly-extending portion 20 on the side of the aperture 18 closest to the cutting edge 22 . The assembly 10 includes a blade holder 14 having post members 16 configured to be received within the apertures 18 . The cutting-blade 12 is attached to the blade holder 14 by staking the post members 16 received within the apertures 18 . The cutting-blade's inwardly extending portions 20 cause the cutting-blade 12 to be maintained in accurate alignment while cold staking the post members 16 to expand and fill the apertures 18.
1 . A microkeratome cutting-blade assembly comprising:
a cutting-blade having a cutting edge and apertures within the blade, each aperture including an inwardly-extending portion on the side of the aperture closest to the cutting edge;
a blade holder having post members configured to be received within said apertures; and
wherein the cutting-blade is attached to the blade holder by staking the post members received within the apertures.
2 . The microkeratome cutting-blade assembly of claim 1 , wherein the inwardly-extending portions assist in maintaining a desired blade-extension length during cold staking of the post member.
3 . The microkeratome cutting-blade assembly of claim 2 wherein the inwardly extending portion causes the cutting-blade to be maintained in accurate alignment while cold staking the post members to expand and fill the apertures.
4 . The microkeratome cutting-blade assembly of claim 1 , wherein the inwardly extending portions form a generally curved contour that is symmetrically oriented relative to the aperture and generally parallel to the cutting edge.
5 . The microkeratome cutting-blade assembly of claim 1 , wherein the inwardly extending portion defines an arcuate edge along a secant line that is parallel to the cutting edge and intersects the through-hole on the side of the through-hole closest to the cutting edge.
6 . The microkeratome cutting-blade assembly of claim 5 , wherein the contact between the expanding post material and the arcuate edge causes the cutting-blade to be pushed in a direction that will maintain the cutting-blade's cutting edge in a position for achieving a desired extension length.
7 . The microkeratome cutting-blade assembly of claim 1 wherein the inwardly extending arcuate edge causes the cutting-blade to be maintained in accurate alignment while cold staking causes the post members to expand and fill the apertures.
8 . The microkeratome cutting-blade assembly of claim 7 , wherein the inwardly extending portions are configured to cause the cutting-blade to be moved in a direction against a stop of a fixture during staking of the post members, to assist in positioning the cutting edge of the cutting blade at a desired extension length.
9 . The microkeratome cutting-blade assembly of claim 1 , wherein the cutting blade is secured to the blade holder by one of heat staking or cold staking of the post members, to cause the post member material to expand within the apertures.
10 . A microkeratome cutting-blade comprising:
a cutting-blade having a cutting edge thereon, and a plurality of apertures within the blade, each aperture including inwardly-extending portions on the side of the aperture closest to the cutting edge, wherein each aperture is configured to receive a post member of a blade holder therein.
11 . The microkeratome cutting-blade of claim 10 , wherein the inwardly extending portions form a generally curved contour that is symmetrically oriented relative to the aperture and generally parallel to the cutting edge.
12 . The microkeratome cutting-blade of claim 10 wherein the inwardly extending arcuate edge causes the cutting-blade to be maintained in accurate alignment while cold staking causes the post members to expand and fill the apertures.
13 . The microkeratome cutting-blade of claim 10 , wherein the inwardly extending portions are configured to cause the cutting-blade to be moved in a direction against a stop of a fixture during staking of the post members, to assist in positioning the cutting edge of the cutting blade at a desired extension length.
14 . The microkeratome cutting-blade of claim 13 , wherein the inwardly extending portion defines an arcuate edge along a secant line that is parallel to the cutting edge and intersects the through-hole on the side of the through-hole closest to the cutting edge.
15 . A method of forming a microkeratome cutting-blade assembly comprising the steps of:
positioning a cutting blade, which has apertures that include inwardly-extending portions on the aperture side closest to the blade's cutting edge, onto a blade holder having post members configured to be received within said apertures; and
staking the cutting-blade to the blade holder to form a cutting-blade assembly, wherein the staking causes the post members to expand and fill gaps between the blade holder's post members and the cutting-blade's apertures.
16 . The method of claim 15 wherein the inwardly extending portion causes the cutting-blade to be maintained in accurate alignment while cold staking causes the post members to expand and fill the apertures.
17 . The method of claim 15 wherein the inwardly extending portions are configured to cause the cutting-blade to be moved in a direction against a stop of a fixture during staking of the post members, to assist in positioning the cutting edge of the cutting blade at a desired extension length.
18 . The method of claim 15 wherein the inwardly extending portion defines an arcuate edge that intersects the through-hole on the side of the through-hole closest to the cutting edge, and wherein the contact between the expanding post material and the arcuate edge causes the cutting-blade to be pushed in a direction that will maintain the cutting-blade's cutting edge in a position for achieving a desired extension length.
19 . The method of claim 15 wherein the cutting blade is secured to the blade holder by one of heat staking or cold staking of the post members, to cause the post member material to expand within the apertures.