IP Library Granted Patent US 8,147,622
Granted Patent B2
US 8,147,622 · App. 11/956,706 · Granted Apr 3, 2012

Fe-based amorphous magnetic alloy and magnetic sheet

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Quick Facts
Patent No.
US 8,147,622
App. No.
11/956,706
Granted
Apr 3, 2012
Kind
B2
Abstract

Embodiments of the present disclosure are directed to an Fe-based amorphous magnetic alloy and method that includes 4 at. % or less of a low temperature annealing-enabling element M and 10 at. % or less of nickel (Ni). The total amount of the low temperature annealing-enabling element M and nickel (Ni) may be 2 at. % or more and 10 at. % or less.

Claims (20)

1. A magnetic sheet comprising:

a matrix material; and

an Fe-based amorphous magnetic alloy comprising a low temperature annealing-enabling element M at an amount of is 1 at. % or more and 4 at. % or less, 1 at. % or more and 10 at. % or less of nickel (Ni), wherein the low temperature annealing-enabling element M is at least one of tin (Sn), Indium (In), zinc (Zn), and gallium (Ga),

wherein a total amount of the low temperature annealing-enabling element M and nickel (Ni) is 2 at. % or more and 10 at. % or less and wherein the Fe-based amorphous magnetic alloy is contained in the matrix material, wherein the Fe-based amorphous magnetic alloy has a composition represented by a compositional formula, Fe 100-a-b-x-y-z-w-t M a Ni b Cr x P y C z B w Si t (1≦a≦4 at. %, 1≦b≦10 at. %, 0≦x≦8 at. %, 6 at. %≦y≦13 at. %, 2 at. %≦z≦12 at. %, 0≦w≦5 at. %, and 0≦t≦4 at. %), and wherein crystallization temperature (Tx) ≦670 K is exhibited.

2. The magnetic sheet of claim 1 , wherein the magnetic sheet has been annealed at a temperature of 400° C. or less.

3. The magnetic sheet of claim 1 , wherein, in the compositional formula, 1≦a≦4 at. %, 1≦b≦10 at. %, 2≦a+b≦10 at. %, 1≦x≦8 at. %, 6≦y≦11 at. %, 6≦z≦11 at. %, 0≦w≦2 at. %, and 0≦t≦2 at. %.

4. The magnetic sheet of claim 1 , wherein, in the compositional formula, 1.5≦a≦3.5 at. %, 2≦b≦7 at. %, 3≦a+b≦9.5, and 2≦x≦4 at. %.

5. The magnetic sheet of claim 4 , wherein, in the compositional formula, 2.5≦a≦3.5 at. %, 4≦b≦7 at. %.

6. A magnetic sheet comprising:

a matrix material; and

an Fe-based amorphous magnetic alloy comprising a low temperature annealing-enabling element M at an amount of is 1 at. % or more and 4 at. % or less, 1 at. % of more and 10 at. % or less of nickel (Ni), wherein the low temperature annealing-enabling element M is at least one of tin (Sn), Indium (In), zinc (Zn), and gallium (Ga),

wherein a total amount of the low temperature annealing-enabling element M and nickel (Ni) is 2 at. % or more and 10 at. % or less and wherein the Fe-based amorphous magnetic alloy is contained in the matrix material, wherein the Fe-based amorphous magnetic alloy has a composition represented by a compositional formula, Fe 100-a-b-x-y-z-w-t M a Ni b Cr x P y C z B w Si t (1≦a≦4 at. %, 1≦b≦10 at. %, 0≦x≦8 at. %, 6 at. %≦y≦13 at. %, 2 at. %≦z≦12 at. %, 0≦w≦5 at. %, and 0≦t≦4 at. %), and wherein a complex-permeability imaginary part (μ″) at 1 GHz is between 20 and 24.

7. A magnetic sheet comprising:

a matrix material; and

an Fe-based amorphous magnetic alloy comprising a low temperature annealing-enabling element M at an amount of is 1 at. % or more and 4 at. % or less, 1 at. % of more and 10 at. % or less of nickel (Ni), wherein the low temperature annealing-enabling element M is at least one of tin (Sn), Indium (In), zinc (Zn), and gallium (Ga),

wherein a total amount of the low temperature annealing-enabling element M and nickel (Ni) is 2 at. % or more and 10 at. % or less and wherein the Fe-based amorphous magnetic alloy is contained in the matrix material, wherein the Fe-based amorphous magnetic alloy has a composition represented by a compositional formula, Fe 100-a-b-x-y-z-w-t M a Ni b Cr x P y C z B w Si t (1≦a≦4 at. %, 1≦b≦10 at. %, 0≦x≦8 at. %, 6 at. %≦y≦13 at. %, 2 at. %≦z≦12 at. %, 0≦w≦5 at. %, and 0≦t≦4 at. %), and wherein fracture strain (λf) is between 0.2 and 0.35.

8. A magnetic sheet comprising:

a matrix material; and

an Fe-based amorphous magnetic alloy comprising a low temperature annealing-enabling element M at an amount of is 1 at. % or more and 4 at. % or less, 1 at. % of more and 10 at. % or less of nickel (Ni), wherein the low temperature annealing-enabling element M is at least one of tin (Sn), Indium (In), zinc (Zn), and gallium (Ga),

wherein a total amount of the low temperature annealing-enabling element M and nickel (Ni) is 2 at. % or more and 10 at. % or less and wherein the Fe-based amorphous magnetic alloy is contained in the matrix material, wherein the Fe-based amorphous magnetic alloy has a composition represented by a compositional formula, Fe 100-a-b-x-y-z-w-t M a Ni b Cr x P y C z B w Si t (1≦a≦4 at. %, 1≦b≦10 at. %, 0≦x≦8 at. %, 6 at. %≦y≦13 at. %, 2 at. %≦z≦12 at. %, 0≦w≦5 at. %, and 0≦t≦4 at. %), wherein crystallization temperature (Tx) ≦670 K is exhibited, wherein a complex-permeability imaginary part (μ″) at 1 GHz is between 20 and 24, and wherein fracture strain (λf) is between 0.2 and 0.35.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2025
From: ALPS ALPINE CO., LTD
To: DELTA ELECTRONICS (JAPAN), INC.
Reel/Frame 070975/0588 →
CHANGE OF NAME Recorded Feb 1, 2019
From: ALPS ELECTRIC CO., LTD.
To: ALPS ALPINE CO., LTD.
Reel/Frame 048209/0318 →
MERGER Recorded Nov 7, 2016
From: ALPS GREEN DEVICES CO., LTD.
To: ALPS ELECTRIC CO., LTD.
Reel/Frame 040570/0217 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2010
From: ALPS ELECTRIC CO., LTD.
To: ALPS GREEN DEVICES CO., LTD.
Reel/Frame 024582/0317 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2007
From: KOSHIBA, HISATO; TSUCHIYA, KEIKO; TAKADATE, KINSHIRO
To: ALPS ELECTRIC CO., LTD.
Reel/Frame 020248/0751 →