IP Library Granted Patent US 7,738,229
Granted Patent B2
US 7,738,229 · App. 11/967,442 · Granted Jun 15, 2010

Microprocessor-controlled multifunctioning light with intrinsically safe energy limiting

Assignee: Bayco Products, Ltd.
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Quick Facts
Patent No.
US 7,738,229
App. No.
11/967,442
Granted
Jun 15, 2010
Kind
B2
Abstract

A method is provided for reducing the power rating of a current limiting resistor (R) in a branch circuit having at least one protected element and the current limiting resistor connected between first and second nodes. The method includes the steps of: determining a maximum fault current in the branch circuit; determining a total current limiting resistance to limit the current in the branch circuit having the short-circuited elements to the maximum fault current; inserting a fuse having an intrinsic resistance in the branch circuit; and dividing the determined total current limiting resistance between the resistor (R) and the intrinsic resistance of the fuse.

Claims (23)

1. A method of reducing the power rating of a current limiting resistor (R) in a branch circuit having at least one protected circuit element and the current limiting resistor connected between first and second nodes, comprising the steps of:

determining a maximum fault current in the branch circuit with each protected circuit element in the branch short-circuited;

determining a total current limiting resistance to limit the current in the branch circuit having the short-circuited protected circuit elements to the maximum fault current;

inserting a fuse in the branch circuit selected to have an intrinsic resistance and a current rating to open at a current exceeding the maximum fault current in the branch circuit; and

dividing the determined total current limiting resistance between the current limiting resistor (R) and the intrinsic resistance of the fuse.

2. The method of claim 1 , wherein the step of determining a total current limiting resistance in the branch circuit comprises a step of:

dividing a maximum available voltage across the branch circuit by a maximum fault current in the branch circuit.

3. The method of claim 1 , wherein the sum of the respective resistances of the current limiting resistor (R) and the fuse equals the determined total current limiting resistance.

4. The method of claim 1 , wherein the step of inserting comprises the steps of:

selecting the fuse based on its current rating multiplied by a derating factor;

determining the intrinsic resistance of the selected fuse; and

subtracting the intrinsic resistance from the total determined resistance to obtain the resistance value of the current limiting resistor (R).

5. The method of claim 4 , wherein a step of inserting further comprises a step of:

connecting the fuse having the intrinsic resistance and the current limiting resistor (R) in the branch circuit in series with the protected elements.

6. The method of claim 1 , further comprising a step of:

determining the power dissipation required of the current limiting resistor (R).

7. The method of claim 6 , further comprising the steps of:

selecting the fuse based on it current rating multiplied by a de-rating factor; determining the intrinsic resistance of the selected fuse; and subtracting the intrinsic resistance from the total determined resistance to obtain the resistance value of the current limiting resistor (R).

8. The method of claim 1 , wherein the step of dividing comprises a step of:

providing substantially more of the total current limiting resistance in the intrinsic resistance of the fuse than in the current limiting resistor R such that the power dissipation rating of the current limiting resistor (R) is reduced.

9. The method of claim 1 , wherein the step of dividing comprises a step of:

permitting a substantial reduction in the physical size of the current limiting resistor (R) to fit within an available space in a designated apparatus.

10. The method of claim 1 , wherein an intrinsic resistance portion of the total current limiting resistance is supplied by two fuses connected in series, wherein the rating of one designated fuse provides a circuit protection capability in the branch circuit.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2012
From: BAYCO PRODUCTS, LTD.
To: BAYCO PRODUCTS, INC.
Reel/Frame 028305/0349 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2008
From: BAYAT, BIJAN; NEWTON, JAMES; ELLIS, ROBERT LEE
To: BAYCO PRODUCTS, LTD.
Reel/Frame 020696/0554 →
Continuity (2)
Continuation In Part 1132898800 · Jan 10, 2006
Related Publication 20080211428A1 · Sep 4, 2008