IP Library Granted Patent US 7,874,477
Granted Patent B2
US 7,874,477 · App. 11/970,801 · Granted Jan 25, 2011

Carton with top dispensing feature

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Quick Facts
Patent No.
US 7,874,477
App. No.
11/970,801
Granted
Jan 25, 2011
Kind
B2
Abstract

A carton with a new dispenser that can be opened by a pull tab with this dispenser flap being placed in a corner of the top panel of the carton so that it is adjacent to the tops of the small necks of the bottles for easy opening and removal or for opening and reclosing. The dispenser flap is held in position by resistant tear lines but can be easily removed by an attached pull tab that is loosely connected to the top panel.

Claims (71)

1. A method of removing containers from a carton, the method comprising:

obtaining a carton, the carton comprising:

a bottom panel;

a top panel including a corner;

a first side panel foldably connected to the top panel;

a second side panel foldably connected to the top panel at a first fold line including an end section;

a first plurality of end flaps at a first end of the carton, the first plurality of end flaps including a first top end flap foldably connected to the top panel at a second fold line, the second fold line including an end section, the end section of the first fold line and the end section of the second fold line intersecting with one another at the corner of the top panel;

a second plurality of end flaps at a second end of the carton; and

at least one tear line defining a dispenser flap at least in the top panel, a section of the at least one tear line being coextensive with a section of one of the first and second fold lines, and the dispenser flap being adjacent to the first top end flap and the second side panel,

wherein the carton encloses a plurality of containers, each container of the plurality of containers having substantially the same size and shape and having a top end, a longitudinal axis, and a bottom end;

forming a dispenser opening in at least the top panel of the carton, comprising tearing the dispenser flap at least partially along the at least one tear line, comprising tearing the section of the at least one tear line that is coextensive with the section of one of the first and second fold lines, wherein after the forming of the dispenser opening, the dispenser flap remains pivotably attached by an end section, which is selected from the group consisting of the end section of the first fold line and the end section of the second fold line, to a remainder of the carton, and the remainder of the carton contains the containers; and

removing containers from the remainder of the carton through the dispenser opening.

2. The method of claim 1 , wherein the longitudinal axes of the containers are generally perpendicular to planes of the top and bottom panels.

3. The method of claim 2 , wherein the plurality of containers comprises at least twelve containers.

4. The method of claim 2 , wherein the at least one tear line intersects the second fold line.

5. The method of claim 2 , further comprising grasping the dispenser flap at a pull tab before tearing the dispenser flap along the at least one tear line.

6. The method of claim 5 , wherein the plurality of containers comprises at least twelve containers.

7. The method of claim 6 , wherein the at least one tear line intersects the second fold line.

8. The method of claim 1 , wherein the dispenser flap is generally circular.

9. The method of claim 7 , wherein the bottom ends are cylindrical.

10. The method of claim 1 , wherein the dispenser flap includes the corner of the top panel.

11. The method of claim 1 , wherein the section of the at least one tear line is coextensive with an end section that is:

selected from the group consisting of the end section of the first fold line and the end section of the second fold line, and

different from the end section to which the dispenser flap remains pivotably attached after the forming of the dispenser opening.

12. The method of claim 1 , wherein:

the section of the at least one tear line is coextensive with the end section of the first fold line, and

the dispenser flap remains pivotably attached to the end section of the second fold line after the forming of the dispenser opening.

13. A method of removing containers from a carton, the method comprising:

obtaining a carton, the carton comprising:

a bottom panel;

a top panel including a corner;

a first side panel foldably connected to the top panel;

a second side panel foldably connected to the top panel at a first fold line including an end section;

a first plurality of end flaps foldably connected at a first end of the carton, the first plurality of end flaps including a first top end flap foldably connected to the top panel at a second fold line, the second fold line including an end section, the end section of the first fold line and the end section of the second fold line intersecting with one another at the corner of the top panel; and

at least one tear line defining a dispenser flap at least in the top panel, a section of the at least one tear line being coextensive with a section of one of the first and second fold lines, and the dispenser flap being adjacent to the first top end flap and the second side panel,

wherein the carton encloses at least twelve containers, each container of the twelve containers having a top end, a longitudinal axis, and a bottom end;

grasping the dispenser flap at a pull tab;

forming a dispenser opening in at least the top panel of the carton, comprising tearing the dispenser flap at least partially along the at least one tear line, comprising tearing the section of the at least one tear line that is coextensive with the section of one of the first and second fold lines, wherein after the forming of the dispenser opening, the dispenser flap remains pivotably attached by an end section, which is selected from the group consisting of the end section of the first fold line and the end section of the second fold line, to a remainder of the carton, and the remainder of the carton contains the containers; and

removing containers from the remainder of the carton through the dispenser opening.

14. The method of claim 13 , wherein the longitudinal axes of the containers are generally perpendicular to planes of the top and bottom panels.

15. The method of claim 14 , wherein the bottom ends are cylindrical.

16. The method of claim 13 , wherein the section of the at least one tear line is coextensive with an end section that is:

selected from the group consisting of the end section of the first fold line and the end section of the second fold line, and

different from the end section to which the dispenser flap remains pivotably attached after the forming of the dispenser opening.

17. The method of claim 13 , wherein:

the section of the at least one tear line is coextensive with the end section of the first fold line, and

the dispenser flap remains pivotably attached to the end section of the second fold line after the forming of the dispenser opening.

18. A method of removing containers from a carton enclosing at least twelve containers, the method comprising:

obtaining a carton, the carton comprising:

a bottom panel;

a top panel including a corner;

a first side panel foldably connected to the top panel;

a second side panel foldably connected to the top panel at a first fold line including an end section;

a first plurality of end flaps at a first end of the carton, the first plurality of end flaps including a first top end flap foldably connected to the top panel at a second fold line, the second fold line including an end section, the end section of the first fold line and the end section of the second fold line intersecting with one another at the corner of the top panel; and

at least one tear line defining a dispenser flap at least in the top panel, a first section of the at least one tear line being coextensive with a first end section selected from the group consisting of the end section of the first fold line and the end section of the second fold line, the dispenser flap including the corner of the top panel, the dispenser flap being adjacent to the first top end flap and the second side panel, and the at least one tear line including a second section having

a first end adjacent to the first fold line, and

a second end adjacent to the second fold line,

wherein the carton encloses a plurality of containers, each container of the plurality of containers having substantially the same size and shape and having a top end, a longitudinal axis, and a bottom end;

grasping the dispenser flap at a pull tab;

forming a dispenser opening in at least the top panel of the carton, comprising tearing the dispenser flap at the at least one tear line, comprising tearing the first section of the at least one tear line that is coextensive with the first end section selected from the group consisting of the end section of the first fold line and the end section of the second fold line, wherein after the forming of the dispenser opening, the dispenser flap remains pivotably attached by a second end section to a remainder of the carton, the second end section is different from the first end section, the second end section is selected from the group consisting of the end section of the first fold line and the end section of the second fold line, and the remainder of the carton contains the containers; and

removing containers from the remainder of the carton through the dispenser opening.

19. The method of claim 18 , wherein the longitudinal axes of the containers are generally perpendicular to planes of the top and bottom panels.

20. The method of claim 19 , wherein the bottom ends are cylindrical.

21. A method of removing containers from a carton, the method comprising:

obtaining a carton, the carton comprising:

at least four panels, including a first panel and a second panel foldably connected to one another by a fold line;

a plurality of end flaps at an end of the carton, the end flaps being separated from the four panels along a transverse line, the transverse line being perpendicular to the fold line; the plurality of end flaps including a first end flap; and

a dispenser flap at least in the first panel, the dispenser flap being defined at its perimeter in the first panel at least partially by a tear line, and a section of the tear line being coextensive with a section of one of the fold line and the transverse line,

wherein the carton encloses a plurality of containers, each container of the plurality of containers having substantially the same size and shape and having a top end, a longitudinal axis, and a bottom end;

forming a dispenser opening in the carton, comprising tearing the dispenser flap at least partially along the tear line, comprising tearing along the section of the tear line that is coextensive with the section of one of the fold line and the transverse line, wherein after the forming of the dispenser opening, the dispenser flap remains pivotably attached to a remainder of the carton along either the fold line or the transverse line, and wherein the remainder of the carton contains the containers; and

removing containers from the remainder of the carton through the dispenser opening.

Assignments (7)
SECURITY INTEREST Recorded Apr 1, 2021
From: GRAPHIC PACKAGING INTERNATIONAL, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 055811/0676 →
RELEASE OF SECURITY INTEREST Recorded Mar 10, 2021
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: GRAPHIC PACKAGING INTERNATIONAL, LLC; FIELD CONTAINER QUERETARO (USA), L.L.C.
Reel/Frame 055545/0204 →
SECURITY AGREEMENT Recorded Mar 8, 2021
From: GRAPHIC PACKAGING INTERNATIONAL, LLC
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 055520/0204 →
CERTIFICATE OF CONVERSION Recorded Jan 29, 2018
From: GRAPHIC PACKAGING INTERNATIONAL, INC.
To: GRAPHIC PACKAGING INTERNATIONAL, LLC
Reel/Frame 045182/0983 →
SECURITY AGREEMENT Recorded Jan 8, 2018
From: GRAPHIC PACKAGING INTERNATIONAL, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 045020/0746 →
SECURITY INTEREST Recorded Jan 5, 2018
From: GRAPHIC PACKAGING INTERNATIONAL, LLC (FORMERLY KNOWN AS GRAPHIC PACKAGING INTERNATIONAL, INC.); FIELD CONTAINER QUERETARO (USA), L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 045009/0001 →
NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 22, 2014
From: GRAPHIC PACKAGING HOLDING COMPANY; GRAPHIC PACKAGING CORPORATION; GRAPHIC PACKAGING INTERNATIONAL, INC.; BLUEGRASS LABELS COMPANY, LLC; FIELD CONTAINER QUERETARO (USA), L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 034689/0185 →