Manufacture of light-emitting panels provided with texturized micro-components
View Patent ↗A method of forming micro-components is disclosed. The method includes pretesting and conditioning of the micro-components. The micro-components that fail testing or conditioning are discarded, and those remaining are assembled into a panel.
1. A web fabrication process for manufacturing a plurality of light-emitting panels, the process comprising the steps of:
providing a first substrate;
disposing a plurality of micro-components on the first substrate, each of the micro-components comprising a shell filled with a plasma-forming gas or gas mixture;
texturizing a portion of each of the plurality of micro-components;
disposing a second substrate over the first substrate such that the plurality of micro-components are sandwiched between the first substrate and the second substrate; and
dicing the first substrate and the second substrate to form individual light-emitting panels.
2. The process of claim 1 , wherein texturizing a portion of each of the plurality of micro-components is achieved by sandblasting the shell of the micro-component.
3. The process of claim 1 , wherein texturizing a portion of each of the plurality of micro-components is achieved by etching the shell of the micro-component.
4. The process of claim 1 , wherein texturizing a portion of each of the plurality of micro-components is achieved through lithography.
5. A web fabrication process for manufacturing a plurality of light-emitting panels, the process comprising the steps of:
providing a first substrate;
disposing a plurality of micro-components on the first substrate, each of said micro-components comprising a shell;
texturizing a portion of each of the plurality of micro-components, wherein said texturizing is achieved by sandblasting the shell of the micro-component;
disposing a second substrate over the first substrate such that the plurality of micro-components are sandwiched between the first substrate and the second substrate; and
dicing the first substrate and the second substrate to form individual light-emitting panels.
6. A web fabrication process for manufacturing a plurality of light-emitting panels, the process comprising the steps of:
providing a first substrate;
disposing a plurality of micro-components on the first substrate, said micro-components comprising a shell;
texturizing a portion of each of the plurality of micro-components, wherein said texturizing is achieved by etching the shell of the micro-component;
disposing a second substrate over the first substrate such that the plurality of micro-components are sandwiched between the first substrate and the second substrate; and
dicing the first substrate and the second substrate to form individual light-emitting panels.
7. A web fabrication process for manufacturing a plurality of light-emitting panels, the process comprising the steps of:
providing a first substrate;
disposing a plurality of micro-components on the first substrate, said micro-components comprising a shell;
texturizing the shell of each of the plurality of micro-components, wherein said texturizing is achieved through lithography;
disposing a second substrate over the first substrate such that the plurality of micro-components are sandwiched between the first substrate and the second substrate; and
dicing the first substrate and the second substrate to form individual light-emitting panels.