Sensor and operating method for detecting soot
View Patent ↗The invention relates to a sensor and a method for detecting soot, said method comprising the following steps: a first operating temperature is set on the sensor for a measuring phase, such that soot can be deposited on the surface of the substrate, but depositions interfering with the measurement of the soot are prevented; the time between the beginning of the measurement and the increase in conductivity between the electrodes is recorded; and a second operating temperature is set on the sensor for a regeneration phase, such that the deposited soot is burned with the oxygen in the test gas. The inventive product is a soot sensor for using in the automobile industry.
1. A sensor for detecting soot, comprising:
a ceramic substrate having an electrically nonconductive surface exposed to a measurement gas;
an electrode structure formed on a the surface of the ceramic substrate and having electrodes for measuring electrical conductivity of the sensor;
finely divided, electrically conductive particles applied on the substrate surface between the electrodes to reduce the quantity of soot required for generating a measurable conductivity, the particles being spaced apart from each other;
a heating system fitted to the substrate surface, said heating system setting a predefined operating temperature; and
at least one temperature measuring device;
wherein soot deposits present are detectable by measuring the conductivity between the electrodes.
2. The sensor as claimed in claim 1 , wherein the predefined operating temperature is within a range of between approximately 250° C. to 450° C.
3. The sensor as claimed in claim 1 , wherein the substrate surface has catalytic properties facilitating combustion of the soot.
4. The sensor as claimed in claim 1 , wherein the substrate surface has catalytic properties facilitating combustion of the soot.
5. The sensor as claimed in claim 1 , wherein in the electrodes are arranged in an interdigital manner.
6. The sensor as claimed in claim 1 , and a further sensor identical to the sensor of claim 1 for simultaneous use.
7. The sensor as claimed in claim 1 , further comprising a thin and finely porous coating covering the electrodes and increasing stability of the electrodes.
8. The sensor as claimed in claim 1 , wherein at least one of the heating system and the at least one temperature sensor, in the case of surface mounting, is one of coated with a protective layer and mounted in a multilayer construction in an interior of a body of the sensor.
9. The sensor as claimed in claim 1 , wherein one of the surface of the ceramic substrate and a layer applied to the surface of the ceramic substrate has a predetermined basic conductivity such that a zero resistance is defined.
10. The sensor as claimed in claim 1 , wherein the soot deposits present are detectable by measuring the conductivity between the electrodes at the predefined operating temperature.
11. A sensor for detecting soot, comprising:
a ceramic substrate having an electrically nonconductive surface exposed to a measurement gas;
an electrode structure formed on a the surface of the ceramic substrate and having electrodes for measuring electrical conductivity of the sensor:
a heating system fitted to the substrate surface, said heating system setting a predefined operating temperature;
at least one temperature measuring device; and
an oxidation catalyst comprising a dispersion applied on the one of the ceramic substrate and the electrical insulating layer provided on the ceramic substrate such that a continuous layer is not present,
wherein soot deposits present are detectable by measuring the conductivity between the electrodes and
wherein the ceramic substrate is additionally provided with a layer which provides an high level of electrical insulation and which is simultaneously stable within exhaust gas.
12. A sensor for detecting soot, comprising:
a ceramic substrate having an electrically nonconductive surface exposed to a measurement gas;
an electrode structure formed on a the surface of the ceramic substrate and having electrodes for measuring electrical conductivity of the sensor;
a heating system fitted to the substrate surface, said heating system setting a predefined operating temperature; and
at least one temperature measuring device;
wherein soot deposits present are detectable by measuring the conductivity between the electrodes, and
wherein the heating system is simultaneously operable as a temperature sensor.