IP Library Granted Patent US 7,638,597
Granted Patent B2
US 7,638,597 · App. 12/002,482 · Granted Dec 29, 2009

Removal of metal contaminants from polyethylene

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Quick Facts
Patent No.
US 7,638,597
App. No.
12/002,482
Granted
Dec 29, 2009
Kind
B2
Abstract

A process to remove metal contaminants from a hydrocarbon solution of polyethylene is disclosed. The process comprises adding a primary alcohol and a β-diketone to a solution of polyethylene at a temperature within the range of 120° C. to 300° C. and contacting the solution with basic alumina. The process removes metal contaminants and minimizes degradation and condensation products, which can have a detrimental effect on polyethylene properties. The process provides polyethylene with low metal residues and good properties.

Claims (11)

1. A process to remove metal contaminants from a hydrocarbon solution of polyethylene, which comprises adding a primary alcohol and a β-diketone to a solution of polyethylene at a temperature within the range of 120° C. to 300° C. and contacting the solution with basic alumina wherein the molar ratio of β-diketone to primary alcohol is from 1:1 to 5:1.

2. The process of claim 1 wherein the metal contaminants are catalyst residues.

3. The process of claim 1 wherein the metal contaminants are selected from the group consisting of vanadium, titanium, aluminum, magnesium, zirconium, hafnium, chromium, niobium, iron, cobalt, nickel, and combinations thereof.

4. The process of claim 3 wherein the metal contaminants are selected from the group consisting of vanadium, titanium, aluminum, and combinations thereof.

5. The process of claim 1 wherein the molar ratio of β-diketone to primary alcohol is from 2:1 to 4:1.

6. The process of claim 1 wherein the β-diketone is acetylacetone.

7. The process of claim 1 wherein the primary alcohol is a C 2 to C 8 alcohol.

8. The process of claim 7 wherein the alcohol is selected from the group consisting of ethanol, 1-propanol, 1-butanol, 1-hexanol, 1-octanol, and mixtures thereof.

9. The process of claim 1 wherein the primary alcohol and the β-diketone are added as a mixture.

10. A process which comprises polymerizing ethylene in a hydrocarbon solvent with a transition metal catalyst at a temperature within the range of 120° C. to 300° C.; adding a primary alcohol and a β-diketone; and contacting the solution with basic alumina wherein the molar ratio of β-diketone to primary alcohol is from 1:1 to 5:1.

11. The process of claim 10 wherein the primary alcohol and the β-diketone are added as a mixture.

Assignments (14)
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032112/0786 →
APPOINTMENT OF SUCCESSOR ADMINISTRATIVE AGENT Recorded Jan 22, 2014
From: UBS AG, STAMFORD BRANCH
To: BANK OF AMERICA, N.A.
Reel/Frame 032112/0863 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: CITIBANK, N.A.
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0644 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0684 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: BANK OF AMERICA, N.A.
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0730 →
SECURITY AGREEMENT Recorded May 19, 2010
From: EQUISTAR CHEMICALS, LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 024402/0655 →
SECURITY AGREEMENT Recorded May 18, 2010
From: EQUISTAR CHEMICALS, LP
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 024397/0861 →
SECURITY AGREEMENT Recorded May 7, 2010
From: EQUISTAR CHEMICALS. LP
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 024351/0001 →
SECURITY AGREEMENT Recorded May 6, 2010
From: EQUISTAR CHEMICALS, LP
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
Reel/Frame 024342/0443 →
RELEASE OF SECURITY INTEREST Recorded May 5, 2010
From: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
To: EQUISTAR CHEMICALS, LP
Reel/Frame 024337/0186 →
RELEASE OF SECURITY INTEREST Recorded May 4, 2010
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: EQUISTAR CHEMICALS, LP
Reel/Frame 024329/0535 →
SECURITY AGREEMENT Recorded Oct 30, 2009
From: EQUISTAR CHEMICALS, LP
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 023449/0687 →
SECURITY AGREEMENT Recorded Apr 9, 2009
From: EQUISTAR CHEMICALS, LP
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 022678/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2008
From: ETHERTON, BRADLEY P.; APPEL, MARVIN R.
To: EQUISTAR CHEMCIALS, LP
Reel/Frame 020557/0700 →