IP Library Granted Patent US 8,221,479
Granted Patent B2
US 8,221,479 · App. 12/009,441 · Granted Jul 17, 2012

Orthopedic screw insert

Assignee: PBJ, LLC
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,221,479
App. No.
12/009,441
Granted
Jul 17, 2012
Kind
B2
Abstract

An insert for receiving a bone screw includes an elongate sleeve having opposed proximal and distal ends and a wall defined by an outer peripheral surface configured for engaging bone and an inner peripheral surface configured for receiving a bone screw extended therethrough. At least one elongate slot is formed in the wall of the sleeve for promoting flexure of the insert. A tool for affixing an orthopedic screw insert within bone tissue includes a socket portion configured and adapted to engage a proximal section of an outer peripheral surface of an orthopedic screw insert. A driver extends distally from the socket portion. The driver is configured and adapted to engage a section of an inner peripheral surface of the orthopedic screw insert distal from the socket portion.

Claims (26)

1. An insert for receiving a bone screw comprising:

a) an elongate sleeve having opposed proximal and distal ends and a wall defined by an outer peripheral surface configured for engaging bone and an inner peripheral surface configured for receiving a bone screw extended therethrough; and

b) at least one distal elongate slot formed in the wall of the sleeve extending from the distal end of the sleeve and at least one proximal elongate slot formed in the wall of the sleeve extending from the proximal end of the sleeve for promoting flexure of the insert, wherein the inner peripheral surface of the sleeve includes internal threads configured for threaded engagement with threads of an orthopedic screw, wherein a distal portion of the inner peripheral surface is free of internal threads to provide an expansion profile wherein the distal end of the sleeve is expanded more than a portion of the sleeve between the proximal and distal ends when a bone screw is received in the sleeve for engaging a distal section of the outer peripheral surface with cancellous bone;

wherein the elongate sleeve has a middle region between the proximal and distal ends thereof, wherein the at least one distal slot extends from the distal end of the sleeve through the middle region toward the proximal end, and wherein the at least one proximal slot extends from the proximal end of the sleeve through the middle region toward the distal end, such that the proximal and distal slots overlap in the middle region of the sleeve.

2. An insert as recited in claim 1 , wherein the middle region extends over at least 20% of the length of the sleeve.

3. An insert as recited in claim 2 , wherein circumferentially alternating slots are distal slots in the middle region of the sleeve.

4. An insert as recited in claim 3 , wherein the sleeve includes four distal slots and four proximal slots.

5. An insert as recited in claim 1 , wherein the outer peripheral surface of the sleeve includes a sharpened helical cutting edge along at least a portion thereof, the sharpened edge being configured and adapted to increase fixation strength when the insert engages bone tissue through self-tapping.

6. An insert as recited in claim 1 , further comprising a head portion at a proximal end of the sleeve, wherein the head portion is configured and adapted to engage a tool for driving the sleeve into a bone.

7. An insert as recited in claim 6 , wherein the head portion includes a polygonal outer peripheral surface configured and adapted to engage a tool for driving the sleeve into a bone.

8. An insert as recited in claim 1 , wherein the sleeve includes a biocompatible material selected from the group consisting of titanium alloys, plastics, composites and stainless steel.

9. An insert as recited in claim 1 , further comprising a polymer coating disposed on at least a portion of the sleeve to provide resistance to turning of a bone screw when engaged within the insert.

10. An insert as recited in claim 1 , wherein the inner peripheral surface of the sleeve is contoured to provide an expansion profile wherein the proximal and distal ends of the sleeve are expanded more than a portion of the sleeve between the proximal and distal ends when a bone screw is received in the sleeve for engaging a proximal section of the outer peripheral surface with cortical bone and for engaging a distal section of the outer peripheral surface with cancellous bone.

11. An insert for receiving a bone screw comprising:

a) an elongate sleeve having opposed proximal and distal ends and a wall defined by an outer peripheral surface configured for engaging bone and an inner peripheral surface configured for receiving a bone screw extended therethrough; and

b) a plurality of elongate slots formed in the wall of the sleeve for promoting flexure of the insert and including:

i) at least one pair of diametrically opposed distal slots extending from the distal end of the sleeve; and

ii) at least one pair of diametrically opposed proximal slots extending from the proximal end of the sleeve, wherein the inner peripheral surface of the sleeve includes internal threads configured for threaded engagement with threads of an orthopedic screw, wherein a distal portion of the inner peripheral surface is free of internal threads to provide an expansion profile wherein the distal end of the sleeve is expanded more than a portion of the sleeve between the proximal and distal ends when a bone screw is received in the sleeve for engaging a distal section of the outer peripheral surface with cancellous bone;

wherein the elongate sleeve has a middle region between the proximal and distal ends thereof, wherein the at least one distal slot extends from the distal end of the sleeve through the middle region toward the proximal end, and wherein the at least one proximal slot extends from the proximal end of the sleeve through the middle region toward the distal end, such that the proximal and distal slots overlap in the middle region of the sleeve.

12. An insert as recited in claim 11 , wherein the inner peripheral surface of the sleeve is contoured to provide an expansion profile wherein the proximal and distal ends of the sleeve are expanded more than a portion of the sleeve between the proximal and distal ends when a bone screw is received in the sleeve for engaging a proximal section of the outer peripheral surface with cortical bone and for engaging a distal section of the outer peripheral surface with cancellous bone.

13. An orthopedic system comprising:

a) an orthopedic screw;

b) an elongate sleeve engaged to the orthopedic screw and having opposed proximal and distal ends and a wall defined by an outer peripheral surface configured for engaging bone and an inner peripheral surface engaged with the orthopedic screw extended therethrough, the elongate sleeve including

at least one distal elongate slot formed in the wall of the sleeve extending from the distal end of the sleeve and at least one proximal elongate slot formed in the wall of the sleeve extending from the proximal end of the sleeve for promoting flexure of the insert, wherein the inner peripheral surface of the sleeve includes internal threads engaged with threads of the orthopedic screw, wherein a distal portion of the inner peripheral surface is a thread-free portion pressed outward by the threads of the orthopedic screw to provide an expansion profile wherein the distal end of the sleeve is expanded more than a portion of the sleeve between the proximal and distal ends for engaging a distal section of the outer peripheral surface with cancellous bone;

wherein the elongate sleeve has a middle region between the proximal and distal ends thereof, wherein the at least one distal slot extends from the distal end of the sleeve through the middle region toward the proximal end, and wherein the at least one proximal slot extends from the proximal end of the sleeve through the middle region toward the distal end, such that the proximal and distal slots overlap in the middle region of the sleeve.

14. An orthopedic system as recited in claim 13 , wherein the orthopedic screw includes an enlarged proximal end engaged with the proximal end of the elongate sleeve, expanding the proximal end of the elongate sleeve more than the portion of the sleeve between the proximal and distal ends for engaging a proximal section of the outer peripheral surface of the elongate sleeve with cortical bone.

Assignments (5)
SECURITY INTEREST Recorded Feb 28, 2020
From: NUVASIVE, INC.; NUVASIVE CLINICAL SERVICES MONITORING, INC.; NUVASIVE CLINICAL SERVICES, INC.; NUVASIVE SPECIALIZED ORTHOPEDICS, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 052918/0595 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded May 17, 2017
From: NUVASIVE, INC.; BIOTRONIC NATIONAL, LLC; NUVASIVE CLINICAL SERVICES MONITORING, INC.; NUVASIVE CLINICAL SERVICES, INC.; NUVASIVE SPECIALIZED ORTHOPEDICS, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 042490/0236 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME OF PBJ, LLC PREVIOUSLY RECORDED ON REEL 028367 FRAME 0659. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNEE NAME IS PBJ-MD, LLC. Recorded Oct 22, 2013
From: GLAZER, PAUL A; JORDAN, ROBERT; HAROUTUNIAN, JOHN
To: PBJ-MD, LLC
Reel/Frame 031467/0012 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2013
From: PBJ MD, LLC
To: NUVASIVE, INC.
Reel/Frame 031302/0664 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2012
From: GLAZER, PAUL A.; JORDAN, ROBERT; HAROUTUNIAN, JOHN
To: PBJ, LLC
Reel/Frame 028367/0659 →
Continuity (2)
Provisional Application 60881110 · Jan 19, 2007
Related Publication 20080183220A1 · Jul 31, 2008