IP Library Granted Patent US 7,915,847
Granted Patent B2
US 7,915,847 · App. 12/016,849 · Granted Mar 29, 2011

Method of constant RPM control for a ventilation system

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Quick Facts
Patent No.
US 7,915,847
App. No.
12/016,849
Granted
Mar 29, 2011
Kind
B2
Abstract

A method of constant airflow control includes various controls to accomplish a substantially constant airflow rate over a significant change of the static pressure in a ventilation duct. One control is a constant I·RPM control, which is primarily used in a low static pressure range. Another control is a constant RPM control, which is primarily used in a high static pressure range. These controls requires neither a static pressure sensor nor an airflow rate sensor to accomplish substantially constant airflow rate while static pressure changes.

Claims (33)

1. A method of operating an electric motor in a ventilation system, the method comprising:

providing a blower comprising a motor and a fan coupled to the motor, the blower being configured to generate an airflow in a ventilation duct;

monitoring a rotational speed of the motor;

monitoring an electric current applied to a motor;

comparing the electric current against a reference value; and

controlling the motor's operation such that the rotational speed is substantially maintained within proximity of a target rotational speed when the electric current is smaller than the reference value, and

controlling the motor's operation such that the rotational speed stays generally inversely proportional to the electric current when the electric current is greater than the reference value.

2. The method of claim 1 , wherein controlling the motor's operation generates a substantially constant airflow rate while a static pressure within the duct significantly changes.

3. The method of claim 2 , wherein the system does not comprise an airflow rate sensor for detecting an airflow rate generated by the blower, wherein controlling the motor's operation does not use an input of an airflow rate generated by the blower.

4. The method of claim 3 , wherein the system does not comprise a static pressure sensor for detecting the static pressure within the duct, wherein controlling the motor's operation does not use an input of a static pressure within the duct.

5. The method of claim 1 , wherein controlling the motor's operation comprises adjusting a turn-on period of the motor so as to attempt to make the rotational speed reach the target rotational speed.

6. The method of claim 1 , further comprising receiving a user's input of a desired rotational speed, which becomes the target rotational speed.

7. The method of claim 1 , wherein the target rotational speed is a fractional value of a rated rotational speed of the motor.

8. The method of claim 1 , further comprising:

receiving a user input of a desired level of the rotational speed, wherein the user input comprises a selection among a plurality of predetermined levels; and

retrieving, from a memory, the target rotational speed associated with the user's selection.

9. The method of claim 1 , further comprising:

receiving a user input of a desired level of the rotational speed, wherein the user inputs the desired level represented in a number; and

computing the target rotational speed using the number and a preprogrammed formula.

10. The method of claim 9 , wherein the target rotational speed is computed using the number and a rated rotational speed of the motor.

11. The method of claim 1 , wherein controlling the motor's operation such that the rotational speed stays generally inversely proportional to the electric current comprising maintaining a product of the electric current and the rotational speed within proximity of a target product value.

12. The method of claim 11 , wherein the target product value is computed using a rated electric current and a rated rotational speed of the motor.

13. A method of operating an electric motor in a ventilation system, the method comprising:

providing a blower comprising a motor and a fan coupled to the motor, the blower being configured to generate an airflow in a ventilation duct;

detecting an electric current applied to the motor;

detecting a rotational speed of the motor; and

controlling the motor's operation so as to generate the airflow with a substantially constant airflow even if a static pressure within the duct substantially changes, wherein controlling the motor's operation does not use an input of an airflow rate generated by the blower,

controlling the motor's operation such that the rotational speed is substantially maintained within proximity of a target rotational speed when the electric current is smaller than the reference value, and

controlling the motor's operation such that the rotational speed stays generally inversely proportional to the electric current when the electric current is greater than the reference value.

14. The method of claim 13 , wherein the system does not comprise an airflow rate sensor for detecting changes of the airflow rate.

15. The method of claim 13 , wherein the system does not comprise a static pressure sensor for detecting a static pressure within the duct, and wherein controlling the motor's operation does not use an input of a static pressure within the duct.

16. The method of claim 13 , wherein controlling the motor's operation such that the rotational speed is substantially maintained within proximity of a target rotational speed comprises a feedback control of the rotational speed so as to make the rotational speed reach the target rotational speed.

17. The method of claim 13 , wherein controlling the motor's operation such that the rotational speed stays generally inversely proportional to the electric current comprises a feedback control of a product of the electric current and the rotational speed so as to make the product reach a target product value.

Assignments (14)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2017
From: VERDE SMART MOTORS, INC.
To: BLUFFTON MOTOR WORKS, LLC
Reel/Frame 043039/0418 →
RELEASE OF SECURITY INTEREST Recorded Jul 14, 2015
From: SAIL VENTURE PARTNERS II, L.P.; SAIL 2010 CO-INVESTMENT PARTNERS, L.P.; SAIL HOLDINGS, LLC; SAIL SUSTAINABLE LOUISIANA, LIMITED PARTNERSHIP; MUNICIPAL EMPLOYEES' RETIREMENT SYSTEM OF LOUISIANA; FOREVER 7 LLC
To: SNTECH, INC.
Reel/Frame 036104/0922 →
RELEASE OF SECURITY INTEREST Recorded Jul 14, 2015
From: GREENER CAPITAL PARTNERS II, L.P.; SAIL VENTURE PARTNERS II, L.P.; SAIL 2010 CO-INVESTMENT PARTNERS, L.P.; SAIL HOLDINGS, LLC; FOREVER 7 LLC; SAIL SUSTAINABLE LOUISIANA, LIMITED PARTNERSHIP; MUNICIPAL EMPLOYEES' RETIREMENT SYSTEM OF LOUISIANA
To: SNTECH, INC.
Reel/Frame 036105/0828 →
RELEASE OF SECURITY INTEREST Recorded Jul 14, 2015
From: ROLAND, BRENT
To: SNTECH, INC.
Reel/Frame 036163/0054 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2015
From: SNTECH, INC.
To: VERDE SMART MOTORS, INC.
Reel/Frame 035575/0526 →
RELEASE OF SECURITY INTEREST Recorded Jan 10, 2014
From: SAIL 2011 CO-INVESTMENT PARTNERS, L.P.; NAVITAS CAPITAL I, LP; ERGO STRATEGIC PARTNERS II, LLC; ROBERT MARSHALL FAMILY LIMITED PARTNERSHIP; CARNEGIE, DON J.; ST. GEORGE, ARDELLE C.
To: SNTECH, INC.
Reel/Frame 031943/0193 →
RELEASE OF SECURITY INTEREST Recorded Jan 10, 2014
From: AVIDBANK CORPORATE FINANCE, A DIVISION OF AVIDBANK
To: SNTECH, INC.
Reel/Frame 031942/0907 →
RELEASE OF SECURITY INTEREST Recorded Jan 10, 2014
From: SAIL 2011 CO-INVESTMENT PARTNERS, L.P.; NAVITAS CAPITAL I, LP; ERGO STRATEGIC PARTNERS II, LLC; ROBERT MARSHALL FAMILY LIMITED PARTNERSHIP; CARNEGIE, DON J.; ST. GEORGE, ARDELLE C.
To: SNTECH, INC.
Reel/Frame 031943/0414 →
CHANGE OF NAME Recorded Jan 10, 2014
From: LOUISIANA SUSTAINABILITY FUND
To: SAIL SUSTAINABLE LOUISIANA, LIMITED PARTNERHIP
Reel/Frame 031969/0787 →
SECURITY AGREEMENT Recorded Nov 27, 2013
From: SNTECH INC.; SNTECH CO., LTD.
To: ROLAND, BRENT
Reel/Frame 031737/0012 →
FOURTH AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Jun 5, 2012
From: SNTECH, INC.
To: GREENER CAPITAL PARTNERS II, L.P.; SAIL VENTURE PARTNERS II, L.P.; SAIL 2011 CO-INVESTMENT PARTNERS, L.P.; SAIL 2010 CO-INVESTMENT PARTNERS, L.P.; SAIL HOLDINGS, LLC; FOREVER 7 LLC; LOUISIANA SUSTAINABILITY FUND; MUNICIPAL EMPLOYEES' RETIREMENT SYSTEM OF LOUISIANA; NAVITAS CAPITAL I, LP; ERGO STRATEGIC PARTNERS II, LLC; ROBERT MARSHALL FAMILY LIMITED PARTNERSHIP; CARNEGIE, DON J.; ST.GEORGE, ARDELLE C.
Reel/Frame 028324/0930 →
SECURITY AGREEMENT Recorded May 7, 2012
From: SNTECH, INC.
To: SAIL VENTURE PARTNERS II, L.P.; SAIL 2010 CO-INVESTMENT PARTNERS, L.P.; SAIL 2011 CO-INVESTMENT PARTNERS, L.P.; SAIL HOLDINGS, LLC; LOUISIANA SUSTAINABILITY FUND; MUNICIPAL EMPLOYEES' RETIREMENT SYSTEM OF LOUISIANA; NAVITAS CAPITAL I, LP; ERGO STRATEGIC PARTNERS II, LLC; ROBERT MARSHALL FAMILY LIMITED PARTNERSHIP; FOREVER 7 LLC; CARNEGIE, DON J.; ST.GEORGE, ARDELLE C.
Reel/Frame 028170/0001 →
SECURITY AGREEMENT Recorded Feb 15, 2012
From: SNTECH, INC.
To: AVIDBANK CORPORATE FINANCE, A DIVISION OF AVIDBANK
Reel/Frame 027707/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2011
From: JEUNG, YOUNG-CHUN
To: SNTECH INC.
Reel/Frame 026944/0537 →