IP Library Granted Patent US 7,617,886
Granted Patent B2
US 7,617,886 · App. 12/019,782 · Granted Nov 17, 2009

Fluid-actuated hammer bit

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Quick Facts
Patent No.
US 7,617,886
App. No.
12/019,782
Granted
Nov 17, 2009
Kind
B2
Abstract

In one aspect of the present invention, a drilling assembly has a string of downhole tools connected to a drill bit with a bit body intermediate a shank and a working face. The drill bit is connected to the string of tools at the shank. A continuous fluid passageway is formed within the bit body and the string of tools. A valve mechanism disposed within the fluid passageway is adapted to substantially cyclically build-up and release pressure within the fluid passageway such that a pressure build-up results in radial expansion of at least a portion of the fluid passageway and wherein a pressure release results in a contraction of the portion of the fluid passageway. The expansion and contraction of the portion of the fluid passageway varies a weight loaded to the drill bit.

Claims (32)

1. A drilling assembly, comprising:

a string of downhole tools connected to a drill bit with a bit body intermediate a shank and a working face;

the drill bit being connected to the string of tools at the shank;

a continuous fluid passageway being formed within the bit body and the string of tools;

a valve mechanism disposed within the fluid passageway adapted to substantially cyclically build-up and release pressure within the fluid passageway such that a pressure build-up results in radial expansion of at least a portion of the fluid passageway and wherein a pressure release results in a contraction of the portion of the fluid passageway;

wherein the expansion and contraction of the portion of the fluid passageway varies a weight loaded to the drill bit.

2. The assembly of claim 1 , wherein the valve mechanism comprises a rotary valve or a relief valve.

3. A method for forming a wellbore, comprising the steps of:

providing a string of downhole tools connected to a drill bit with a bit body intermediate a shank and a working face, the drill bit being connected to the string of tools at the shank;

providing a continuous fluid passageway being formed within the bit body and the string of tools;

deploying the bit when connected to the string of tools into a wellbore;

continuously passing fluid through the fluid passageway;

loading at least a portion of the weight of the string of downhole tools to the drill bit;

substantially cyclically building up and releasing pressure within the fluid passageway such that a pressure build-up results in radial expansion of at least a portion of the fluid passageway and wherein a pressure release results in a contraction of the portion of the fluid passageway;

substantially cyclically varying the weight loaded to the drill bit by expanding and contracting the portion of the fluid passageway.

4. The method of claim 3 , wherein the step of substantially cyclically varying the weight loaded to the drill bit vibrates the drill bit.

5. The method of claim 4 , wherein a magnitude of the vibrations varies according to the physical properties of a formation being drilled.

6. The method of claim 4 , wherein the vibrations of the tool string produce acoustic signals; the signals being received by acoustic receivers located at the tool bit, tool string, or earth surface.

7. The method of claim 3 , wherein the drill bit is a shear bit or a rollercone bit.

8. The method of claim 3 , wherein the drill bit is rigidly connected to the string of tools at the shank.

9. The method of claim 3 , wherein the step of expanding and contracting the inner wall of the tool string is continuous.

10. The method of claim 3 , wherein the step of building up and releasing pressure within the fluid passageway is controlled by a valve mechanism disposed within the fluid passageway.

11. The method of claim 10 , wherein the valve mechanism comprises a rotary valve or a relief valve.

12. The method of claim 10 , wherein the valve mechanism is adapted to restrict all fluid flow within the fluid passageway.

13. The method of claim 10 , wherein the valve mechanism is adapted to restrict a portion of fluid flow within the fluid passageway.

14. The method of claim 10 , wherein at least a portion of a jack element being disposed within the body and comprising an end forming at least a portion of the valve mechanism in the fluid passageway and a distal end substantially protruding from the working face.

15. The method of claim 14 , wherein the jack element is rotationally isolated from the string of downhole tools.

16. The method of claim 10 , wherein a portion of the valve mechanism is adapted for attachment to a driving mechanism.

17. The method of claim 16 , wherein the driving mechanism is a motor, turbine, electric generator, or a combination thereof.

18. The method of claim 16 , wherein the driving mechanism is controlled by a closed loop system.

19. The method of claim 3 , wherein the substantially cyclical building-up and releasing of pressure comprises a rate of 0.1 to 500 cycles per second.

20. The method of claim 3 , wherein the step of substantially cyclically varying the weight loaded to the drill bit induces a resonant frequency of the formation being drilled.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2010
From: NOVADRILL, INC.
To: SCHLUMBERGER TECHNOLOGY CORPORATION
Reel/Frame 024055/0457 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2008
From: HALL, DAVID R.
To: NOVADRILL, INC.
Reel/Frame 021701/0758 →