IP Library Granted Patent US 7,723,134
Granted Patent B2
US 7,723,134 · App. 12/021,983 · Granted May 25, 2010

Method of manufacturing display device

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Quick Facts
Patent No.
US 7,723,134
App. No.
12/021,983
Granted
May 25, 2010
Kind
B2
Abstract

A method of manufacturing a display device reduces damage to pad electrodes. The method includes: forming a thin film transistor in a pixel area on a first substrate and simultaneously forming a pad electrode in a pad area on the first substrate; forming a first pixel electrode connected to the thin film transistor and simultaneously forming a pad protection layer covering the pad electrode; and exposing the pad electrode by removing the pad protection layer.

Claims (28)

1. A method for manufacturing a display device, comprising:

forming a thin film transistor in a pixel area on a first substrate and simultaneously forming a pad electrode in a pad area on the first substrate;

forming a first pixel electrode coupled to the thin film transistor and simultaneously forming a pad protection layer covering the pad electrode; and

exposing the pad electrode by removing the pad protection layer.

2. The method of claim 1 , wherein the first pixel electrode comprises Ag.

3. The method of claim 2 , wherein the first pixel electrode includes a first transparent conductive layer, a reflective layer, and a second transparent conductive layer, and the reflective layer comprises Ag.

4. The method of claim 1 , further comprising forming an organic emission layer and a second pixel electrode on the first pixel electrode.

5. The method of claim 1 , further comprising bonding a second substrate onto the first substrate before the pad protection layer is removed.

6. The method of claim 5 , wherein the pad protection layer is removed by wet etching.

7. The method of claim 1 , wherein forming of the thin film transistor comprises:

forming sequentially, an active layer, a gate insulating layer, and a gate electrode on the first substrate;

forming an interlayer insulating layer on the gate insulating layer, covering the gate electrode; and

forming a source electrode and a drain electrode on the interlayer insulating layer.

8. The method of claim 7 , wherein the gate electrode and the pad electrode are substantially simultaneously formed from the same material.

9. The method of claim 8 , wherein the pad electrode comprises at least one of MoW, Al, Cr, and Al/Cr.

10. The method of claim 8 , further comprising:

forming a planarization layer on the thin film transistor and the pad electrode;

forming a via-hole by patterning the planarization layer, thereby exposing the drain electrode; and

forming a pad contact hole by patterning the planarization layer and the interlayer insulating layer, thereby exposing the pad electrode.

11. The method of claim 7 , wherein the source electrode, the drain electrode, and the pad electrode are substantially simultaneously formed from the same material.

12. The method of claim 11 , wherein the pad electrode comprises at least one of Ti, Ti-alloy, Ta, and Ta-alloy.

13. The method of claim 12 , wherein the Ti-alloy comprises TiN, and the Ta-alloy comprises TaN.

14. The method of claim 11 , further comprising:

forming a planarization layer on the thin film transistor and the pad electrode; and

forming a via-hole, which exposes the drain electrode, and a pad contact hole, which exposes the pad electrode, by patterning the planarization layer.

15. The method of claim 11 , further comprising:

forming a planarization layer on the thin film transistor and the pad electrode;

forming a via-hole and a pad contact hole by patterning the planarization layer, wherein the via-hole exposes the drain electrode, and the pad contact hole exposes the pad electrode.

Assignments (3)
MERGER Recorded Aug 31, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028921/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2008
From: SAMSUNG SDI CO., LTD.
To: SAMSUNG MOBILE DISPLAY CO., LTD.
Reel/Frame 022552/0192 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2008
From: JO, GYOO-CHUL; KIM, CHANG-SOO; HAM, YUN-SIK
To: SAMSUNG SDI CO., LTD.
Reel/Frame 020641/0878 →